Additive Manufacturing Of Metals The Technology Materials Design And Production

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Additive Manufacturing of Metals: The Technology, Materials, Design and Production

Author : Li Yang,Keng Hsu,Brian Baughman,Donald Godfrey,Francisco Medina,Mamballykalathil Menon,Soeren Wiener
Publisher : Springer
Page : 168 pages
File Size : 42,9 Mb
Release : 2017-05-11
Category : Technology & Engineering
ISBN : 9783319551289

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Additive Manufacturing of Metals: The Technology, Materials, Design and Production by Li Yang,Keng Hsu,Brian Baughman,Donald Godfrey,Francisco Medina,Mamballykalathil Menon,Soeren Wiener Pdf

This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leading experts in this field at universities and in industry, it provides a comprehensive textbook for students and an invaluable guide for practitioners

Additive Manufacturing of Metals

Author : John O. Milewski
Publisher : Springer
Page : 343 pages
File Size : 44,8 Mb
Release : 2017-06-28
Category : Technology & Engineering
ISBN : 9783319582054

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Additive Manufacturing of Metals by John O. Milewski Pdf

This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.

Science, Technology and Applications of Metals in Additive Manufacturing

Author : Bhaskar Dutta,Sudarsanam Babu,Bradley H. Jared
Publisher : Elsevier
Page : 354 pages
File Size : 49,9 Mb
Release : 2019-08-15
Category : Technology & Engineering
ISBN : 9780128166437

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Science, Technology and Applications of Metals in Additive Manufacturing by Bhaskar Dutta,Sudarsanam Babu,Bradley H. Jared Pdf

Science, Technology and Applications of Metal Additive Manufacturing provides a holistic picture of metal Additive Manufacturing (AM) that encompasses the science, technology and applications for the use of metal AM. Users will find design aspects, various metal AM technologies commercially available, a focus on merits and demerits, implications for qualification and certification, applications, cost modeling of AM, and future directions. This book serves as an educational guide, providing a holistic picture of metal AM that encompasses science, technology and applications for the real-life use of metal AM. Includes an overall understanding of metal additive manufacturing, Including steps involved (process flow) Discusses available commercial metal AM technologies and their relative strengths and weaknesses Reviews the process of qualification of AM parts, various applications, cost modeling, and the future directions of metal AM

Laser Additive Manufacturing

Author : Milan Brandt
Publisher : Woodhead Publishing
Page : 498 pages
File Size : 40,8 Mb
Release : 2016-09-01
Category : Technology & Engineering
ISBN : 9780081004340

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Laser Additive Manufacturing by Milan Brandt Pdf

Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application

Metal Additive Manufacturing

Author : Dyuti Sarker,Ehsan Toyserkani,Osezua Obehi Ibhadode,Farzad Liravi,Paola Russo,Katayoon Taherkhani
Publisher : John Wiley & Sons
Page : 624 pages
File Size : 50,8 Mb
Release : 2021-10-26
Category : Science
ISBN : 9781119210832

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Metal Additive Manufacturing by Dyuti Sarker,Ehsan Toyserkani,Osezua Obehi Ibhadode,Farzad Liravi,Paola Russo,Katayoon Taherkhani Pdf

METAL ADDITIVE MANUFACTURING A comprehensive review of additive manufacturing processes for metallic structures Additive Manufacturing (AM)—also commonly referred to as 3D printing—builds three-dimensional objects by adding materials layer by layer. Recent years have seen unprecedented investment in additive manufacturing research and development by governments and corporations worldwide. This technology has the potential to replace many conventional manufacturing processes, enable the development of new industry practices, and transform the entire manufacturing enterprise. Metal Additive Manufacturing provides an up-to-date review of all essential physics of metal additive manufacturing techniques with emphasis on both laser-based and non-laser-based additive manufacturing processes. This comprehensive volume covers fundamental processes and equipment, governing physics and modelling, design and topology optimization, and more. The text adresses introductory, intermediate, and advanced topics ranging from basic additive manufacturing process classification to practical and material design aspects of additive manufacturability. Written by a panel of expert authors in the field, this authoritative resource: Provides a thorough analysis of AM processes and their theoretical foundations Explains the classification, advantages, and applications of AM processes Describes the equipment required for different AM processes for metallic structures, including laser technologies, positioning devices, feeder and spreader mechanisms, and CAD software Discusses the opportunities, challenges, and current and emerging trends within the field Covers practical considerations, including design for AM, safety, quality assurance, automation, and real-time control of AM processes Includes illustrative cases studies and numerous figures and tables Featuring material drawn from the lead author’s research and professional experience on laser additive manufacturing, Metal Additive Manufacturing is an important source for manufacturing professionals, research and development engineers in the additive industry, and students and researchers involved in mechanical, mechatronics, automatic control, and materials engineering and science.

Additive Manufacturing of Metals

Author : Leila Ladani
Publisher : Unknown
Page : 251 pages
File Size : 55,6 Mb
Release : 2020-08
Category : Manufacturing processes
ISBN : 1605956007

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Additive Manufacturing of Metals by Leila Ladani Pdf

This book is a technical introduction to additive manufacturing (AM) with a focus on powder bed fusion and metals. It provides the theory and industry-based practices to design, make, and test metal components via AM. After outlining the methods and materials of powder bed methods, the book explains the workings and physical limitations of electron beam and laser melt technologies in manufacturing parts, using a variety of metal powders. In this context, the physics of powder melting is described, as well as the effects of temperature variables on the properties of a part. The critical elements of how powder feedstock is chosen and formulated are explained. Processing methods are described using original design and engineering parameters developed by the author. Information is provided on current test methods of metals produced by AM, as well as how to carry out quality control, monitor reliability, and implement safety standards. For process design, a section is devoted to modeling.Each chapter includes a set of problems for students and practitioners that reflect metals' fabrication in industry.

Additive Manufacturing with Metals

Author : Sanjay Joshi,Richard P. Martukanitz,Abdalla R. Nassar,Pan Michaleris
Publisher : Springer Nature
Page : 669 pages
File Size : 41,7 Mb
Release : 2023-12-29
Category : Technology & Engineering
ISBN : 9783031370694

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Additive Manufacturing with Metals by Sanjay Joshi,Richard P. Martukanitz,Abdalla R. Nassar,Pan Michaleris Pdf

This textbook and reference provides a comprehensive treatment of additive manufacturing (AM) for metals, including design and digital work flows, process science and reliability, metallic systems, quality assurance, and applications. The book is rooted in the fundamental science necessary to develop and understand AM technologies, as well as the application of engineering principles covering several disciplines to successfully exploit this important technology. As additive manufacturing of metals is the fastest growing subset of this transformative technology, with the potential to make the widest impact to industrial production, Metals Additive Manufacturing: Design, Processes, Materials, Quality Assurance, and Applications is ideal for students in a range of engineering disciplines and practitioners working in aerospace, automotive, medical device manufacturing industries.

Additive Manufacturing

Author : Juan Pou,Antonio Riveiro,Paulo Davim
Publisher : Elsevier
Page : 768 pages
File Size : 40,5 Mb
Release : 2021-05-21
Category : Computers
ISBN : 9780128184127

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Additive Manufacturing by Juan Pou,Antonio Riveiro,Paulo Davim Pdf

Additive Manufacturing explains the background theory, working principles, technical specifications, and latest developments in a wide range of additive manufacturing techniques. Topics addressed include treatments of manufactured parts, surface characterization, and the effects of surface treatments on mechanical behavior. Many different perspectives are covered, including design aspects, technologies, materials and sustainability. Experts in both academia and industry contribute to this comprehensive guide, combining theoretical developments with practical improvements from R&D. This unique guide allows readers to compare the characteristics of different processes, understand how they work, and provide parameters for their effective implementation. This book is part of a four-volume set entitled Handbooks in Advanced Manufacturing. Other titles in the set include Advanced Machining and Finishing, Advanced Welding and Deformation, and Sustainable Manufacturing Processes. Provides theory, operational parameters, and latest developments in 20 different additive manufacturing processes Includes contributions from experts in industry and academia with a wide range of disciplinary backgrounds, providing a comprehensive survey of this diverse and influential subject Includes case studies of innovative additive manufacturing practices from industry

Solid State Additive Manufacturing

Author : Amlan Kar,Zafar Alam
Publisher : CRC Press
Page : 292 pages
File Size : 50,9 Mb
Release : 2023-12-01
Category : Technology & Engineering
ISBN : 9781003803706

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Solid State Additive Manufacturing by Amlan Kar,Zafar Alam Pdf

The text focuses on discussing the solid-state deformation behavior of materials in additive manufacturing processes. It highlights the process optimization and bonding of different layers during layer-by-layer deposition of different materials in Solid-State. It covers the design, process, and advancement of solid-state additive manufacturing methods. • Covers the fundamentals of materials processing, including the stress–strain–temperature correlation in solid-state processing and manufacturing. • Discusses solid-state additive manufacturing methods, and optimization strategies for the fabrication of additive manufacturing products. • Showcases the mechanisms associated with improvement in mechanical properties of Solid-State additive manufacturing products. • Provides a comprehensive discussion on microstructural stability and homogeneity in mechanical properties. • Presents hybrid solid-state process for fabrication of multilayer components and composite materials. • Provides a detailed review of laser-based post-processing techniques The text focuses on the Solid-State additive manufacturing techniques for the fabrication of industrially relevant products. It gives in-depth information on the fundamental aspects, hybridization of the processes, fabrication of different materials, improvement in product performance, and Internet of Things enabled manufacturing. The text covers crucial topics, including hybrid Solid- State additive manufacturing, cold spray additive manufacturing, online defect detection of products, and post-processing of additively manufactured components. These subjects are significant in advancing additive manufacturing technology and ensuring the quality and efficiency of the produced components. It will serve as an ideal reference text for senior undergraduate and graduate students, and researchers in fields such as mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering. .

Materials Technology Gaps in Metal Additive Manufacturing

Author : Cynthia Waters
Publisher : SAE International
Page : 154 pages
File Size : 49,8 Mb
Release : 2018-04-24
Category : Technology & Engineering
ISBN : 9780768084627

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Materials Technology Gaps in Metal Additive Manufacturing by Cynthia Waters Pdf

Metal additive manufacturing (MAM) is an exciting emergent technology that offers the possibility of democratizing metal manufacturing worldwide. Many believe it has the ability to revolutionize product manufacturing on a global scale. MAM will require a considerable design shift for manufacturers and, hence, will disrupt conventional thinking and require adaptation. Visionaries in the mobility industry can see the transformative possibilities after materials considerations are addressed./ Materials Technology Gaps in Metal Additive Manufacturing introduces the reader to various opportunities and relationships in the study of material technologies involved in metal-based additive manufacturing of aerospace and automotive parts. Everything starts and ends with the material feedstock, and the intermediate processes that affect a particular metal. Each of the choices in the complex integrated MAM system impacts final-part properties. Edited by Dr. Cynthia K. Waters, from North Carolina A&T State University, Materials Technology Gaps in Metal Additive Manufacturing is a highly curated collection of 10 seminal SAE International papers. They discuss the various technologies involved in MAM, and draw attention to the materials needs in each of the situations addressed. The main topics included in Materials Technology Gaps in Metal Additive Manufacturing are: Process design and material modeling Metal powder selection and study Additive processing parameters' effect on materials properties As more interdependencies of material properties and possible manufacturing processes evolve (compatibility interdependence), questions if the specific manufacturing process is capable to create the required geometry will also arise. Materials Technology Gaps in Metal Additive Manufacturing brings innovative ways to address these and other challenges that are always present in the adoption of novel technologies.

Data-Driven Modeling for Additive Manufacturing of Metals

Author : National Academies of Sciences, Engineering, and Medicine,Division on Engineering and Physical Sciences,National Materials and Manufacturing Board,Board on Mathematical Sciences and Analytics
Publisher : National Academies Press
Page : 79 pages
File Size : 48,5 Mb
Release : 2019-11-09
Category : Technology & Engineering
ISBN : 9780309494205

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Data-Driven Modeling for Additive Manufacturing of Metals by National Academies of Sciences, Engineering, and Medicine,Division on Engineering and Physical Sciences,National Materials and Manufacturing Board,Board on Mathematical Sciences and Analytics Pdf

Additive manufacturing (AM) is the process in which a three-dimensional object is built by adding subsequent layers of materials. AM enables novel material compositions and shapes, often without the need for specialized tooling. This technology has the potential to revolutionize how mechanical parts are created, tested, and certified. However, successful real-time AM design requires the integration of complex systems and often necessitates expertise across domains. Simulation-based design approaches, such as those applied in engineering product design and material design, have the potential to improve AM predictive modeling capabilities, particularly when combined with existing knowledge of the underlying mechanics. These predictive models have the potential to reduce the cost of and time for concept-to-final-product development and can be used to supplement experimental tests. The National Academies convened a workshop on October 24-26, 2018 to discuss the frontiers of mechanistic data-driven modeling for AM of metals. Topics of discussion included measuring and modeling process monitoring and control, developing models to represent microstructure evolution, alloy design, and part suitability, modeling phases of process and machine design, and accelerating product and process qualification and certification. These topics then led to the assessment of short-, immediate-, and long-term challenges in AM. This publication summarizes the presentations and discussions from the workshop.

Advances in Metal Additive Manufacturing

Author : Sachin Salunkhe,Sergio T. Amancio-Filho,J Paulo Davim
Publisher : Elsevier
Page : 255 pages
File Size : 52,6 Mb
Release : 2022-10-10
Category : Technology & Engineering
ISBN : 9780323914680

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Advances in Metal Additive Manufacturing by Sachin Salunkhe,Sergio T. Amancio-Filho,J Paulo Davim Pdf

Advances in Metal Additive Manufacturing explains fundamental information and the latest research on new technologies, including powder bed fusion, direct energy deposition using high energy beams, and hybrid additive and subtractive methods. This book introduces readers to the technology, provides everything needed to understand how the different stages work together, and inspires to think beyond traditional metal processing to capture new ideas in metal. Chapters offer an introduction on metal additive manufacturing, processes, and properties and standards and then present surveys on the most significant international advances in metal additive manufacturing. Throughout, the book presents a focus on the effect of important process parameters on the microstructure, mechanical properties and wear behavior of additively manufactured parts. Covers the entire process chain of metal additive manufacturing, from input data preparation to part certification Describes a wide range of the latest design tools and options, including generative design, topology optimization, and lattice and surface optimization Addresses additive manufacturing, with a comprehensive list of metals including titanium, aluminum, iron-and nickel-based alloys and Inconel 718

Additive Manufacturing of Emerging Materials

Author : Bandar AlMangour
Publisher : Springer
Page : 355 pages
File Size : 45,7 Mb
Release : 2018-08-01
Category : Technology & Engineering
ISBN : 9783319917139

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Additive Manufacturing of Emerging Materials by Bandar AlMangour Pdf

This book provides a solid background for understanding the immediate past, the ongoing present, and the emerging trends of additive manufacturing, with an emphasis on innovations and advances in its use for a wide spectrum of manufacturing applications. It contains contributions from leading authors in the field, who view the research and development progress of additive manufacturing techniques from the unique angle of developing high-performance composites and other complex material parts. It is a valuable reference book for scientists, engineers, and entrepreneurs who are seeking technologically novel and economically viable innovations for high-performance materials and critical applications. It can also benefit graduate students and post-graduate fellows majoring in mechanical, manufacturing, and material sciences, as well as biomedical engineering.

Additive Manufacturing Applications for Metals and Composites

Author : Balasubramanian, K.R.,Senthilkumar, V.
Publisher : IGI Global
Page : 348 pages
File Size : 45,6 Mb
Release : 2020-06-19
Category : Technology & Engineering
ISBN : 9781799840558

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Additive Manufacturing Applications for Metals and Composites by Balasubramanian, K.R.,Senthilkumar, V. Pdf

Additive manufacturing (AM) of metals and composites using laser energy, direct energy deposition, electron beam methods, and wire arc melting have recently gained importance due to their advantages in fabricating the complex structure. Today, it has become possible to reliably manufacture dense parts with certain AM processes for many materials, including steels, aluminum and titanium alloys, superalloys, metal-based composites, and ceramic matrix composites. In the near future, the AM material variety will most likely grow further, with high-performance materials such as intermetallic compounds and high entropy alloys already under investigation. Additive Manufacturing Applications for Metals and Composites is a pivotal reference source that provides vital research on advancing methods and technological developments within additive manufacturing practices. Special attention is paid to the material design of additive manufacturing of parts, the choice of feedstock materials, the metallurgical behavior and synthesis principle during the manufacturing process, and the resulted microstructures and properties, as well as the relationship between these factors. While highlighting topics such as numerical modeling, intermetallic compounds, and statistical techniques, this publication is ideally designed for students, engineers, researchers, manufacturers, technologists, academicians, practitioners, scholars, and educators.

Additive Manufacturing Technologies

Author : Ian Gibson,David Rosen,Brent Stucker,Mahyar Khorasani
Publisher : Springer Nature
Page : 685 pages
File Size : 49,6 Mb
Release : 2020-11-10
Category : Technology & Engineering
ISBN : 9783030561277

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Additive Manufacturing Technologies by Ian Gibson,David Rosen,Brent Stucker,Mahyar Khorasani Pdf

This textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. Reflects recent developments and trends and adheres to the ASTM, SI and other standards; Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more; Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.