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An Introduction to Chemical Process Design - free sample chapter by Bart Hallmark Pdf
This is a free sample chapter from a short book on chemical process design. The book derives from a course on chemical process design that I taught at the University of Cambridge, UK, between 2008 and 2018 and is intended to serve as a basic introduction to a number of disciplines within the topic. Given the immense breadth and depth of this subject, the aim of this book is to introduce and illustrate certain key points and concepts and to provide a template ‘workflow’ for certain procedures such as gaseous relief header design or distillation optimisation. Reference is made to specialist design manuals for specific topics such that more information can be obtained by the reader where necessary. The aim of this book is not to provide a definitive reference for all design scenarios but rather to act as an introductory guide! The book was originally written for undergraduate students embarking on their design project, but it is also intended to serve as a succinct reference guide to existing practitioners.
Chemical Engineering Design by Gavin Towler,Ray Sinnott Pdf
Chemical Engineering Design, Second Edition, deals with the application of chemical engineering principles to the design of chemical processes and equipment. Revised throughout, this edition has been specifically developed for the U.S. market. It provides the latest US codes and standards, including API, ASME and ISA design codes and ANSI standards. It contains new discussions of conceptual plant design, flowsheet development, and revamp design; extended coverage of capital cost estimation, process costing, and economics; and new chapters on equipment selection, reactor design, and solids handling processes. A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data, and Excel spreadsheet calculations, plus over 150 Patent References for downloading from the companion website. Extensive instructor resources, including 1170 lecture slides and a fully worked solutions manual are available to adopting instructors. This text is designed for chemical and biochemical engineering students (senior undergraduate year, plus appropriate for capstone design courses where taken, plus graduates) and lecturers/tutors, and professionals in industry (chemical process, biochemical, pharmaceutical, petrochemical sectors). New to this edition: Revised organization into Part I: Process Design, and Part II: Plant Design. The broad themes of Part I are flowsheet development, economic analysis, safety and environmental impact and optimization. Part II contains chapters on equipment design and selection that can be used as supplements to a lecture course or as essential references for students or practicing engineers working on design projects. New discussion of conceptual plant design, flowsheet development and revamp design Significantly increased coverage of capital cost estimation, process costing and economics New chapters on equipment selection, reactor design and solids handling processes New sections on fermentation, adsorption, membrane separations, ion exchange and chromatography Increased coverage of batch processing, food, pharmaceutical and biological processes All equipment chapters in Part II revised and updated with current information Updated throughout for latest US codes and standards, including API, ASME and ISA design codes and ANSI standards Additional worked examples and homework problems The most complete and up to date coverage of equipment selection 108 realistic commercial design projects from diverse industries A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data and Excel spreadsheet calculations plus over 150 Patent References, for downloading from the companion website Extensive instructor resources: 1170 lecture slides plus fully worked solutions manual available to adopting instructors
Chemical Process Design and Integration by Robin Smith Pdf
Written by a highly regarded author with industrial and academic experience, this new edition of an established bestselling book provides practical guidance for students, researchers, and those in chemical engineering. The book includes a new section on sustainable energy, with sections on carbon capture and sequestration, as a result of increasing environmental awareness; and a companion website that includes problems, worked solutions, and Excel spreadsheets to enable students to carry out complex calculations.
This book deals with the design and integration of chemical processes, emphasizing the conceptual issues that are fundamental to the creation of the process. Chemical process design requires the selection of a series of processing steps and their integration to form a complete manufacturing system. The text emphasizes both the design and selection of the steps as individual operations and their integration. Also, the process will normally operate as part of an integrated manufacturing site consisting of a number of processes serviced by a common utility system. The design of utility systems has been dealt with in the text so that the interactions between processes and the utility system and interactions between different processes through the utility system can be exploited to maximize the performance of the site as a whole. Chemical processing should form part of a sustainable industrial activity. For chemical processing, this means that processes should use raw materials as efficiently as is economic and practicable, both to prevent the production of waste that can be environmentally harmful and to preserve the reserves of raw materials as much as possible. Processes should use as little energy as economic and practicable, both to prevent the build-up of carbon dioxide in the atmosphere from burning fossil fuels and to preserve reserves of fossil fuels. Water must also be consumed in sustainable quantities that do not cause deterioration in the quality of the water source and the long-term quantity of the reserves. Aqueous and atmospheric emissions must not be environmentally harmful, and solid waste to landfill must be avoided. Finally, all aspects of chemical processing must feature good health and safety practice. It is important for the designer to understand the limitations of the methods used in chemical process design. The best way to understand the limitations is to understand the derivations of the equations used and the assumptions on which the equations are based. Where practical, the derivation of the design equations has been included in the text. The book is intended to provide a practical guide to chemical process design and integration for undergraduate and postgraduate students of chemical engineering, practicing process designers and chemical engineers and applied chemists working in process development. Examples have been included throughout the text. Most of these examples do not require specialist software and can be performed on spreadsheet software. Finally, a number of exercises have been added at the end of each chapter to allow the reader to practice the calculation procedures.
Systematic Methods of Chemical Process Design by Lorenz T. Biegler,Ignacio E. Grossmann,Arthur W. Westerberg Pdf
Over the last 20 years, fundamental design concepts and advanced computer modeling have revolutionized process design for chemical engineering. Team work and creative problem solving are still the building blocks of successful design, but new design concepts and novel mathematical programming models based on computer-based tools have taken out much of the guess-work. This book presents the new revolutionary knowledge, taking a systematic approach to design at all levels.
Chemical Process Design and Simulation: Aspen Plus and Aspen Hysys Applications by Juma Haydary Pdf
A comprehensive and example oriented text for the study of chemical process design and simulation Chemical Process Design and Simulation is an accessible guide that offers information on the most important principles of chemical engineering design and includes illustrative examples of their application that uses simulation software. A comprehensive and practical resource, the text uses both Aspen Plus and Aspen Hysys simulation software. The author describes the basic methodologies for computer aided design and offers a description of the basic steps of process simulation in Aspen Plus and Aspen Hysys. The text reviews the design and simulation of individual simple unit operations that includes a mathematical model of each unit operation such as reactors, separators, and heat exchangers. The author also explores the design of new plants and simulation of existing plants where conventional chemicals and material mixtures with measurable compositions are used. In addition, to aid in comprehension, solutions to examples of real problems are included. The final section covers plant design and simulation of processes using nonconventional components. This important resource: Includes information on the application of both the Aspen Plus and Aspen Hysys software that enables a comparison of the two software systems Combines the basic theoretical principles of chemical process and design with real-world examples Covers both processes with conventional organic chemicals and processes with more complex materials such as solids, oil blends, polymers and electrolytes Presents examples that are solved using a new version of Aspen software, ASPEN One 9 Written for students and academics in the field of process design, Chemical Process Design and Simulation is a practical and accessible guide to the chemical process design and simulation using proven software.
The Art of Chemical Process Design by G. L. Wells,L. M. Rose Pdf
Illustrating all aspects of chemical process design, this book demonstrates process synthesis, material and heat balancing by manual and computerised methods, the use of flowsheeting programs and their construction, flowsheet development, plant safety, process economics and project engineering. The reader is introduced to each of the key areas and is given further information to follow these up. The process is developed as a whole entity with appropriate partitioning of certain tasks. In recent years, there has been increased activity in process synthesis, particularly in the development of heat exchanger networks and distillation trains. Various chapters describe and develop these and other areas of interest. In particular, note is made of the need to select appropriate unit operations for given process tasks. Traditional manual methods of material and heat balancing introduce the computerised methods used in flowsheeting programs. Plant safety continues to generate professional and public interest as catastrophes continue to occur. The recent developments in this area are described.
An Introduction to Chemical Process Design by Bart Hallmark Pdf
This book derives from a course on chemical process design that I taught at the University of Cambridge, UK, between 2008 and 2018 and is intended to serve as a basic introduction to a number of disciplines within the topic. Given the immense breadth and depth of this subject, the aim of this book is to introduce and illustrate certain key points and concepts and to provide a template ‘workflow’ for certain procedures such as gaseous relief header design or distillation optimisation. Reference is made to specialist design manuals for specific topics such that more information can be obtained by the reader where necessary. The aim of this book is not to provide a definitive reference for all design scenarios but rather to act as an introductory guide! The book was originally written for undergraduate students embarking on their design project, but it is also intended to serve as a succinct reference guide to existing practitioners.
Chemical Engineering Design and Analysis by T. Michael Duncan,Jeffrey A. Reimer Pdf
Students taking their first chemical engineering course plunge into the 'nuts and bolts' of mass and energy balances and often miss the broad view of what chemical engineers do. This 1998 text offers a well-paced introduction to chemical engineering. Students are first introduced to the fundamental steps in design and three methods of analysis: mathematical modeling, graphical methods, and dimensional analysis. The book then describes how to apply engineering skills, such as how to simplify calculations through assumptions and approximations; how to verify calculations, significant figures, spreadsheets, graphing (standard, semi-log and log-log); and how to use data maps. In addition, the book teaches engineering skills through the design and analysis of chemical processes and process units in order to assess product quality, economics, safety, and environmental impact. This text will help undergraduate students in chemical engineering develop engineering skills early in their studies. Lecturer's solution manual available from the publisher on request.
Industrial Chemical Process Analysis and Design by Mariano Martín Martín Pdf
Industrial Chemical Process Analysis and Design uses chemical engineering principles to explain the transformation of basic raw materials into major chemical products. The book discusses traditional processes to create products like nitric acid, sulphuric acid, ammonia, and methanol, as well as more novel products like bioethanol and biodiesel. Historical perspectives show how current chemical processes have developed over years or even decades to improve their yields, from the discovery of the chemical reaction or physico-chemical principle to the industrial process needed to yield commercial quantities. Starting with an introduction to process design, optimization, and safety, Martin then provides stand-alone chapters—in a case study fashion—for commercially important chemical production processes. Computational software tools like MATLAB®, Excel, and Chemcad are used throughout to aid process analysis. Integrates principles of chemical engineering, unit operations, and chemical reactor engineering to understand process synthesis and analysis Combines traditional computation and modern software tools to compare different solutions for the same problem Includes historical perspectives and traces the improving efficiencies of commercially important chemical production processes Features worked examples and end-of-chapter problems with solutions to show the application of concepts discussed in the text
Chemical process design involves the invention or synthesis of a process to transform raw materials into a desired product. Using a minimum of mathematics, this book offers chemical engineers a complete guide to selecting & connecting the steps for a well-designed process. Flowsheet synthesis, the choice of reactor & separator, distillation sequencing, & economic trade-offs are explored in detail. Special emphasis is placed on energy efficiency, waste minimization, & health & safety considerations, with worked examples & case studies presented to illustrate important points.
Introduction to Chemical Process: Fundamentals and Design by Kenneth Solen,John Harb Pdf
DESCRIPTION The goal of this book is to help the student experience chemical engineering to the fullest extent possible within the constraints of limited time and limited student background. In pursuit of that goal, it teaches the freshman to solve quantitative problems, although at a low level of complexity and within a scope that is narrow and well-defined. These quantitative topics include material balances (reacting and non-reacting systems), fluid flow (including the sizing of pumps), mass transfer (diffusion and convection), chemical reactor design, heat transfer (including the design of heat exchangers), and engineering economics. As examples of the limited scope of these topics, the treatment of material balances for reacting systems is limited to single process units with one chemical reaction, and the treatment of fluid flow applications is restricted to the use of the mechanical energy balance where friction is mentioned, but friction factors and methods for determining friction losses are not introduced. Spreadsheets are also taught, and homework problems throughout the book give the students practice with this tool. In addition, a number of qualitative descriptions are presented in the text, including chapters on problem solving, engineering teamwork, and process control. Finally, the students are given a few writing assignments to illustrate the important role of written communication in engineering.
Process Plant Design An introductory practical guide to process plant design for students of chemical engineering and practicing chemical engineers. Process Plant Design provides an introductory practical guide to the subject for undergraduate and postgraduate students of chemical engineering, and practicing chemical engineers. Process Plant Design starts by presenting general background from the early stages of chemical process projects and moves on to deal with the infrastructure required to support the operation of process plants. The reliability, maintainability and availability issues addressed in the text are important for process safety, and the avoidance of high maintenance costs, adverse environmental impact, and unnecessary process breakdowns that might prevent production targets being achieved. A practical approach is presented for the systematic synthesis of process control schemes, which has traditionally received little attention, especially when considering overall process control systems. The development of preliminary piping and instrumentation diagrams (P&IDs) is addressed, which are key documents in process engineering. A guide is presented for the choice of materials of construction, which affects resistance to corrosion, mechanical design and the capital cost of equipment. Whilst the final mechanical design of vessels and equipment is normally carried out by specialist mechanical engineers, it is still necessary for process designers to have an understanding of mechanical design for a variety of reasons. Finally, Process Plant Design considers layout, which has important implications for safety, environmental impact, and capital and operating costs. To aid reader comprehension, Process Plant Design features worked examples throughout the text. Process Plant Design is a valuable resource on the subject for advanced undergraduate and postgraduate students of chemical engineering, as well as practicing chemical engineers working in process design. The text is also useful for industrial disciplines related to chemical engineering working on the design of chemical processes.
