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Design Patterns for Flexible Manufacturing by Dennis Brandl Pdf
This handy resource defines an effective set of design patterns and rules you should know when applying the widely used ISA-88 industry standards to batch manufacturing (called the S88 design pattern) and continuous and discrete manufacturing (called the NS88 design pattern for non-stop production). This book clearly identifies what elements are defined in the batch series and what elements make up the S88 and NS88 design patterns for flexible manufacturing. The book defines design patterns for control system programming, providing patterns for the organization of programmable logic controller (PLC), digital control system (DCS), and other control system application codes. Whether you are in a batch, continuous, or discrete manufacturing environment, these design patterns can be applied to a wide range of production systems, making systems easier to design and implement.
Design of Flexible Production Systems by Tullio Tolio Pdf
In the last decade, the production of mechanical components to be assembled in final products produced in high volumes (e.g. cars, mopeds, industrial vehicles, etc.) has undergone deep changes due to the overall modifications in the way companies compete. Companies must consider competitive factors such as short lead times, tight product tolerances, frequent market changes and cost reduction. Anyway, companies often have to define production objectives as trade-offs among these critical factors since it can be difficult to improve all of them. Even if system flexibility is often considered a fundamental requirement for firms, it is not always a desirable characteristic of a system because it requires relevant investment cost which can jeopardize the profitability of the firm. Dedicated systems are not able to adapt to changes of the product characteristics while flexible systems offer more flexibility than what is needed, thus increasing investment and operative costs. Production contexts characterized by mid to high demand volume of well identified families of products in continuous evolution do not require the highest level of flexibility; therefore, manufacturing system flexibility must be rationalized and it is necessary to find out the best trade-off between productivity and flexibility by designing manufacturing systems endowed with the right level of flexibility required by the production problem. This new class of production systems can be named Focused Flexibility Manufacturing Systems-FFMSs. The flexibility degree in FFMSs is related to their ability to cope with volume, mix and technological changes, and it must take into account both present and future changes. The required level of system flexibility impacts on the architecture of the system and the explicit design of flexibility often leads to hybrid systems, i.e. automated integrated systems in which parts can be processed by both general purpose and dedicated machines. This is a key issue of FFMSs and results from the matching of flexibility and productivity that respectively characterize FMSs and Dedicated Manufacturing Systems (DMSs). The market share of the EU in the machine tool sector is 44%; the introduction of focused flexibility would be particularly important for machine tool builders whose competitive advantage is based on the ability of customizing their systems on the basis of needs of their customers. In fact, even if current production contexts frequently present situations which would fit well with the FFMS approach, tradition and know-how of machine tool builders play a crucial role. Firms often agree with the focused flexibility vision, nevertheless they decide not to pay the risk and efforts related to the design of this new system architecture. This is due also to the lack of well-structured design approaches which can help machine tool builders to configure innovative systems. Therefore, the FFMS topic is studied through the book chapters following a shared mission: "To define methodologies and tools to design production systems with a minimum level of flexibility needed to face, during their lifecycle, the product and process evolution both in the technological and demand aspects. The goal is to find out the optimal trade-off between flexibility and productivity". The book framework follows the architecture which has been developed to address the FFMS Design problem. This architecture is both broad and detailed, since it pays attention to all the relevant levels in a firm hierarchy which are involved in the system design. Moreover, the architecture is innovative because it models both the point of view of the machine tool builder and the point of view of the system user. The architecture starts analyzing Manufacturing Strategy issues and generating the possible demand scenario to be faced. Technological aspects play a key role while solving process plan problems for the products in the part family. Strategic and technological data becomes input when a machine tool builder performs system configuration. The resulting system configurations are possible solutions that a system user considers when planning its system capacity. All the steps of the architecture are deeply studied, developing methods and tools to address each subproblem. Particular attention is paid to the methodologies adopted to face the different subproblems: mathematical programming, stochastic programming, simulation techniques and inverse kinematics have been used. The whole architecture provides a general approach to implement the right degree of flexibility and it allows to study how different aspects and decisions taken in a firm impact on each other. The work presented in the book is innovative because it gives links among different research fields, such as Manufacturing Strategy, Process Plan, System Design, Capacity Planning and Performance Evaluation; moreover, it helps to formalize and rationalize a critical area such as manufacturing system flexibility. The addressed problem is relevant at an academic level but, also, at an industrial level. A great deal of industrial sectors need to address the problem of designing systems with the right degree of flexibility; for instance, automotive, white goods, electrical and electronic goods industries, etc. Attention to industrial issues is confirmed by empirical studies and real case analyses which are presented within the book chapters.
Computer control of flexible manufacturing systems by S. Joshi,J.S. Smith Pdf
With the approach of the 21st century, and the current trends in manufacturing, the role of computer-controlled flexible manufacturing an integral part in the success of manufacturing enterprises. will take Manufacturing environments are changing to small batch (with batch sizes diminishing to a quantity of one), larger product variety, produc tion on demand with low lead times, with the ability to be 'agile.' This is in stark contrast to conventional manufacturing which has relied on economies of scale, and where change is viewed as a disruption and is therefore detrimental to production. Computer integrated manufac turing (CIM) and flexible manufacturing practices are a key component in the transition from conventional manufacturing to the 'new' manu facturing environment. While the use of computers in manufacturing, from controlling indi vidual machines (NC, Robots, AGVs etc.) to controlling flexible manu facturing systems (FMS) has advanced the flexibility of manufacturing environments, it is still far from reaching its full potential in the environment of the future. Great strides have been made in individual technologies and control of FMS has been the subject of considerable research, but computerized shop floor control is not nearly as flexible or integrated as hyped in industrial and academic literature. In fact, the integrated systems have lagged far behind what could be achieved with existing technology.
Flexible Manufacturing Systems in Practice by Joseph Talavage Pdf
This book has been written for all those interested in flexible manufacturing systems (FMS) and other forms of computerized manufacturing systems (CMS). It deals with many aspects of the design, operation, and simulation of FMS and explains the origins of FMS.
Industrial Applications of Holonic and Multi-Agent Systems by Vladimír Mařík,Jose Luis Martinez Lastra,Petr Skobelev Pdf
This book constitutes the refereed proceedings of the 6th International Conference on Industrial Applications of Holonic and Multi-Agent Systems, HoloMAS 2013, held in Prague, Czech Republic, in August 2013, in conjunction with DEXA 2013. The 25 revised full papers presented together with two invited talks were carefully reviewed and selected from 37 submissions. The papers are organized in the following topical sections: MAS in automation and manufacturing; design, simulation and validation; MAS in transportation systems; industrial applications; and new trends.
New Production Technologies in Aerospace Industry by Berend Denkena Pdf
This contributed volume contains the research results presented at the 4th Machining Innovations Conference, Hannover, September 2013. The topic of the conference are new production technologies in aerospace industry and the focus is on energy efficient machine tools as well as sustainable process planning. The target audience primarily comprises researchers and experts in the field but the book may also be beneficial for graduate students.
Flexible Manufacturing Systems by Horst Tempelmeier,Heinrich Kuhn Pdf
Now, this comprehensive and systematic overview of both the design models and quantitative solution methods for FMS support, configuration, and operation rectifies that problem. Students, production managers/planners, and FMS installation planners can now find everything they need in one authoritative and up-to-date source.
Advances in Sustainable and Competitive Manufacturing Systems by Américo Azevedo Pdf
The proceedings includes the set of revised papers from the 23rd International Conference on Flexible Automation and Intelligent Manufacturing (FAIM 2013). This conference aims to provide an international forum for the exchange of leading edge scientific knowledge and industrial experience regarding the development and integration of the various aspects of Flexible Automation and Intelligent Manufacturing Systems covering the complete life-cycle of a company’s Products and Processes. Contents will include topics such as: Product, Process and Factory Integrated Design, Manufacturing Technology and Intelligent Systems, Manufacturing Operations Management and Optimization and Manufacturing Networks and MicroFactories.
The grandest accomplishments of engineering took place in the twentieth century. The widespread development and distribution of electricity and clean water, automobiles and airplanes, radio and television, spacecraft and lasers, antibiotics and medical imaging, computers and the Internet are just some of the highlights from a century in which engineering revolutionized and improved virtually every aspect of human life. In this book, the authors provide a glimpse of the new trends of technologies pertaining to control, management, computational intelligence and network systems.
Francisco J. G. Silva,António B. Pereira,Raul D. S. G. Campilho
Author : Francisco J. G. Silva,António B. Pereira,Raul D. S. G. Campilho Publisher : Springer Nature Page : 954 pages File Size : 48,6 Mb Release : 2023-08-23 Category : Technology & Engineering ISBN : 9783031382413
Flexible Automation and Intelligent Manufacturing: Establishing Bridges for More Sustainable Manufacturing Systems by Francisco J. G. Silva,António B. Pereira,Raul D. S. G. Campilho Pdf
This book reports on cutting-edge research and developments in manufacturing, giving a special emphasis to solutions fostering automation and sustainability. Topics cover manufacturing process optimization, remanufacturing, machines and mechanical design, CAD/CAM/CAE, materials characterization and processing, measurement and predictive maintenance techniques. Further topics include artificial intelligence and IoT in manufacturing, robotics, and cutting-edge issues in Industry 4.0/5.0. Based on proceedings of the 32nd edition of the International Conference on Flexible Automation and Intelligent Manufacturing, FAIM 2023, held on June 18 – 22, 2023, in Porto, Portugal, this first volume of a 2-volume set provides academics and professionals with extensive, technical information on trends and technologies in manufacturing, yet it also discusses challenges and practice-oriented experience in all the above-mentioned areas.
Information Technology (IT) is an important element of plant floor operations and Dennis Brandl’s monthly column on Manufacturing IT in Control Engineering magazine covers IT aspects that are critical to modern manufacturing. This book expands on the magazine’s explanations of the concepts and tools needed to achieve higher manufacturing productivity and efficiencies. Written for manufacturing professionals, the book overviews the wide range of IT elements underlying the manufacturing IT environment. It provides you with the information to be conversant in IT elements and to effectively manage and participate in manufacturing IT projects. Each chapter of the book discusses an IT issue that is important to a manufacturing company, including practical programming, real-world design considerations, databases and master data management, knowledge management, tools and programming languages, cyber security, managing resource information and regulations. And because software engineering is a foundation for all IT elements, this book also provides important points about software engineering and software project management for non-software engineers who must manage or participate in IT projects. Familiarity with all these topics will help you facilitate cooperation between manufacturing and IT professionals to achieve more effective implementations of plant floor operations IT— resulting in increased production productivity and product quality.
The Design and Operation of FMS by Paul G. Ranky Pdf
How to set up an FMS & run it successfully. Emphasizes the computer aspects of integrated systems, & software. Covers programming machines, robots & inspection equipment. How to set up management data bases & computer-aided process planning systems.
