Kaizen For The Shop Floor

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Kaizen for the Shop Floor

Productivity Press Development Team
Kaizen for the Shop Floor Book PDF

Author : Productivity Press Development Team
Publisher : CRC Press
Page : 112 pages
File Size : 40,8 Mb
Release : 2002-02-01
Category : Business & Economics
ISBN : 9781482293739

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Kaizen for the Shop Floor by Productivity Press Development Team Pdf

The philosophy of kaizen, which simply means continuous improvement, needs to adopted by any organization seeking to implement lean improvements that go beyond cost cutting. Kaizen events are opportunities to make focused changes in the workplace. Kaizen for the Shopfloor takes readers through the critical steps for conducting a very effective kaizen event: one that is well planned, well implemented, and well documented. As the newest addition to the Shingo Prize Winning Shopfloor Series, Kaizen for the Shopfloor distills the complexities of jump starting lean processes into an easily accessible format for those frontline employees who make lean possible. About the Shopfloor Series: Put proven improvement tools in the hands of your entire workforce! Progressive shopfloor improvement techniques are imperative for manufacturers who want to stay competitive and to achieve world class excellence. And it's the comprehensive education of all shopfloor workers that ensures full participation and success when implementing new programs. The Shopfloor Series books make practical information accessible to everyone by presenting major concepts and tools in simple, clear language and at a reading level that has been adjusted for operators by skilled instructional designers. One main idea is presented every two to four pages so that the book can be picked up and put down easily. Each chapter begins with an overview and ends with a summary section. Helpful illustrations are used throughout.

Kaizen for the Shop Floor

Productivity Press Development Team
Kaizen for the Shop Floor Book PDF

Author : Productivity Press Development Team
Publisher : Productivity Press
Page : 112 pages
File Size : 42,5 Mb
Release : 2002-02-01
Category : Business & Economics
ISBN : 1563272725

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Kaizen for the Shop Floor by Productivity Press Development Team Pdf

The philosophy of kaizen, which simply means continuous improvement, needs to adopted by any organization seeking to implement lean improvements that go beyond cost cutting. Kaizen events are opportunities to make focused changes in the workplace. Kaizen for the Shopfloor takes readers through the critical steps for conducting a very effective kaizen event: one that is well planned, well implemented, and well documented. As the newest addition to the Shingo Prize Winning Shopfloor Series, Kaizen for the Shopfloordistills the complexities of jumpstarting lean processes into an easily accessible format for those frontline employees who make lean possible. About the Shopfloor Series: Put proven improvement tools in the hands of your entire workforce! Progressive shopfloor improvement techniques are imperative for manufacturers who want to stay competitive and to achieve world class excellence. And it's the comprehensive education of all shopfloor workers that ensures full participation and success when implementing new programs. The Shopfloor Series books make practical information accessible to everyone by presenting major concepts and tools in simple, clear language and at a reading level that has been adjusted for operators by skilled instructional designers. One main idea is presented every two to four pages so that the book can be picked up and put down easily. Each chapter begins with an overview and ends with a summary section. Helpful illustrations are used throughout. Other topics in the Shopfloor Series: Kanban, 5S, Quick Changeover, Mistake-Proofing, Just-in-Time, TPM, Cellular Manufacturing

New Shop Floor Management

Kiyoshi Suzaki
New Shop Floor Management Book PDF

Author : Kiyoshi Suzaki
Publisher : Simon and Schuster
Page : 462 pages
File Size : 53,5 Mb
Release : 1993-02-28
Category : Business & Economics
ISBN : 9781439107089

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New Shop Floor Management by Kiyoshi Suzaki Pdf

In this first comprehensive departure from the time-and-motion dictums of Frederick Taylor's Shop Management that have influenced management practices for most of this century, Kiyoshi Suzaki offers a framework for successfully conducting business at its most crucial point-the shop floor. Drawing on the principles of holistic management, where organizational boundaries are smashed and co-destiny is created, Suzaki demonstrates how modern shop floor management techniques -- focusing maximum energy on the front line -- can lead to dramatic improvements in productivity and valueadded-to-services. The role of management today, Suzaki argues, is to eliminate its own responsibilities by thinking of the organization from the genba, or shop floor, point of view. In this challenge, Suzaki claims, organizations need to collect the wisdom of people by practicing "Glass Wall Management," where organizations become transparent, enabling employees to contribute maximum creativity as opposed to blocking their potential with what he calls "Brick Wall Management." Further, to empower individuals to selfmanage their work and satisfy their customers, Suzaki asserts that they all should learn to manage their own "mini-company," where everybody is considered president of his or her area of responsibility. Front-line supervisors, Suzaki shows, must develop a mission and goals and share them both up and downstream. He cites examples of the "shop floor point of view" -- McDonald's Corporation's legal staff learning how to sell hamburgers and fix milkshake machines; Honda's human resource staff training on the assembly line -- that narrow the gap between top management and the shop floor. By upgrading people's skills, focusing on empowerment, and streamlining processes, Suzaki illustrates that an organization will realize concrete improvements in quality, cost, delivery, safety, morale, and ultimately, its competitive position.

Gemba Kaizen: A Commonsense, Low-Cost Approach to Management

Masaaki Imai
Gemba Kaizen A Commonsense Low Cost Approach to Management Book PDF

Author : Masaaki Imai
Publisher : McGraw Hill Professional
Page : 385 pages
File Size : 53,5 Mb
Release : 1997-03-22
Category : Business & Economics
ISBN : 9780071368162

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Gemba Kaizen: A Commonsense, Low-Cost Approach to Management by Masaaki Imai Pdf

When it comes to making your business more profitable and successful, don't look to re-engineering for answers. A better way is to apply the concept of kaizen, which mean making simple, common-sense improvements and refinements to critical business processes.The result: greater productivity, quality, and profits achieved with minimal cost, time, and effort invested. In this book, you discover how to maximize the results of kaizen by applying it to gemba--business processes involved in the manufacture of products and the rendering of services--the areas of your business where, as the author puts it, the "real action" takes place.

Progressive Kaizen:

John W. Davis
Progressive Kaizen Book PDF

Author : John W. Davis
Publisher : CRC Press
Page : 219 pages
File Size : 48,7 Mb
Release : 2011-01-28
Category : Business & Economics
ISBN : 9781439846094

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Progressive Kaizen: by John W. Davis Pdf

This book addresses how to make Kaizen a formidable competitive weapon. It serves as reinforcement for the key role the Lean coordinator holds in training and leading change that serves to make and keep a manufacturing firm world competitive.

Recent Trends in Industrial and Production Engineering

Avanish Kumar Dubey,Anish Sachdeva,Munish Mehta
Recent Trends in Industrial and Production Engineering Book PDF

Author : Avanish Kumar Dubey,Anish Sachdeva,Munish Mehta
Publisher : Springer Nature
Page : 290 pages
File Size : 43,9 Mb
Release : 2021-07-23
Category : Technology & Engineering
ISBN : 9789811631351

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Recent Trends in Industrial and Production Engineering by Avanish Kumar Dubey,Anish Sachdeva,Munish Mehta Pdf

This book presents the select proceedings of the International Conference on Advances in Sustainable Technologies (ICAST 2020), organized by Lovely Professional University, Punjab, India. This book caters to the industrial and production engineering aspects. It covers the industrial and production engineering areas such as sustainable manufacturing systems, decision sciences, supply chain management, Just in Time (JIT), logistics and supply chain management, rapid prototyping and reverse engineering, quality control and reliability, six sigma, smart manufacturing, time and motion study, six sigma, ergonomics, operations management, manufacturing management, metrology, manufacturing process optimization, machining and machine tools, casting, welding, and forming. This book will be useful for industry professionals and researchers working in the area of mechanical engineering, especially industrial and production engineering.

Trust and Power on the Shop Floor

Maarten Johannes Verkerk
Trust and Power on the Shop Floor Book PDF

Author : Maarten Johannes Verkerk
Publisher : Eburon Uitgeverij B.V.
Page : 493 pages
File Size : 40,5 Mb
Release : 2004
Category : Business & Economics
ISBN : 9789059720336

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Trust and Power on the Shop Floor by Maarten Johannes Verkerk Pdf

Annotation "In his book, Verkerk investigates the shop floor processes of modern factories. Two ethnographical case studies are presented from the perspective of a factory manager. He shows that high-trust and high-power relations between management and employees are the basic conditions for responsible, accountable, and successful organisations. In a philosophical argument, he develops an ethics of responsibility combining the ideas of humanity, trust and power on the shop floor, and the normative development of organisational structures."--BOOK JACKET. Title Summary field provided by Blackwell North America, Inc. All Rights Reserved.

The Kaizen Blitz

Anthony C. Laraia,Patricia E. Moody,Robert W. Hall
The Kaizen Blitz Book PDF

Author : Anthony C. Laraia,Patricia E. Moody,Robert W. Hall
Publisher : John Wiley & Sons
Page : 318 pages
File Size : 49,6 Mb
Release : 1999-03-08
Category : Business & Economics
ISBN : 0471246484

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The Kaizen Blitz by Anthony C. Laraia,Patricia E. Moody,Robert W. Hall Pdf

Der Kaizen Blitz ist eine Methode, mit deren Hilfe eine enorme Produktivitätssteigerung auf allen Ebenen eines Unternehmens erzielt werden kann. Sie verspricht eine rasche und durchschlagende Verbesserung der Ergebnisse um 40-50%. Hier wird dieser Ansatz genau analysiert und gezeigt, wie Kaizen zur Erzielung schneller Resultate eingesetzt wird. Diskutiert werden notwendige Vorbereitung, mögliche Hindernisse, die es zu vermeiden gilt und die zu erwartenden Ergebnisse. Mit Erfolgszahlen und Anwendungbeispielen von amerikanischen Spitzenunternehmen wie z.B. NorthWest Airlines und United Tool & Die. (y02/99)

Lean Kaizen

V. George Alukal,Anthony Manos
Lean Kaizen Book PDF

Author : V. George Alukal,Anthony Manos
Publisher : Quality Press
Page : 196 pages
File Size : 49,6 Mb
Release : 2006-02-06
Category : Business & Economics
ISBN : 9780873890731

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Lean Kaizen by V. George Alukal,Anthony Manos Pdf

To compete successfully in today’s economy, organizations need to be as good as or better than their global competitors. This goes not only for quality, but also for costs and cycle times (lead time, processing time, delivery time, set-up time, response time, etc.). Lean addresses these needs in its emphasis on teamwork, continuous training and learning, produce to demand (“pull”), mass customization and batch size reduction, cellular flow, quick changeover, and total productive maintenance. Originally applied in manufacturing settings, lean has now migrated to non-shop floor activities: in business support functions, such as sales, customer service, accounting, human resources, engineering, purchasing; within manufacturing firms; and also in purely service areas like finance, government, and healthcare. The intended audience for this book is any quality or operational professional who wants to start their lean journey or enhance their career opportunities. After introducing the concepts of lean and kaizen, various building blocks of a lean enterprise are described. After reading this book, any reader will have a foundation of what is understood today as "lean." All the examples of kaizens presented in the book are from the authors' experience associated with real lean transformations. In addition, the forms, figures, and checklists included as part of this book and also on the accompanying CD-ROM can be customized and used in the readers’ own lean journey when they perform kaizens. COMMENTS FROM OTHER CUSTOMERS Average Customer Rating: (4 of 5 based on 1 review) "This book gives a great introduction to kaizen, along with a sensible "how to" and several case studies across various industries, including for non-manufacturing applications. It also gives a good introduction to Lean in general, and it places enough emphasis on the "human side" of implementing Lean so that the reader walks away with an understanding that the Lean tools may be fairly simple but the implementation of them requires special attention to human nature and the associated challenges. It is easy to read and comprehend. Plenty of pictures and samples are provided. This could easily be used as a training tool for employees who will be serving on kaizen teams." A reader in Bradenton, Florida

Fundamentals of Daily Shop Floor Management

Philip J. Gisi
Fundamentals of Daily Shop Floor Management Book PDF

Author : Philip J. Gisi
Publisher : CRC Press
Page : 363 pages
File Size : 45,7 Mb
Release : 2023-02-17
Category : Business & Economics
ISBN : 9781000836448

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Fundamentals of Daily Shop Floor Management by Philip J. Gisi Pdf

Survival and thriving in today’s business environment require companies to continuously strive for operational excellence at all levels of the organization. Simply working to maintain existing operations is not an adequate or sustainable business strategy, especially when competing in a global market. To remain relevant, companies must adopt a process control and continuous improvement mentality as an integral part of their daily work activities. These two operational disciplines form the foundation and stepping stones for manufacturing excellence. Processes must be stable, capable, and controlled as a prerequisite for sustainable improvement. Sustainable improvements must be strategic, continuous, and focused on process optimization. Modern-day manufacturing is rapidly changing in the face of technological, geopolitical, social, and environmental developments. These challenges are altering the way we think and act to transform raw materials into finished goods. Meeting these challenges requires particular attention to how we develop and engage people and apply technology for long-term sustainability and competitive advantage. This book takes you on a journey to explore the fundamental elements, management practices, improvement methods, and future direction of shop floor management. Part 1 of this five-part manuscript considers workplace culture, organizational structure, operational discipline, and employee accountability as the foundation for a robust manufacturing system. Part 2 studies the impact of process standardization, data analytics, information sharing, communication, and people on daily shop floor management. Once the management system has been adequately described, Part 3 concentrates on its effective execution, monitoring, and control with a deep look into the people, methods, machines, materials, and environment that make it possible. Like every good manufacturing text, efficiency and productivity are key topics. That’s why Part 4 explores various methods, tools, and techniques associated with product and process development, productivity improvement, agile methods, shop floor optimization, and manufacturing excellence. The final section, Part 5, shifts focus to emerging technologies, engaging the reader to contemplate technology’s impact on the digital transformation of the manufacturing industry.

Japanese Management Techniques and British Workers

Andy Danford
Japanese Management Techniques and British Workers Book PDF

Author : Andy Danford
Publisher : Routledge
Page : 280 pages
File Size : 43,7 Mb
Release : 2013-12-02
Category : Business & Economics
ISBN : 9781317727729

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Japanese Management Techniques and British Workers by Andy Danford Pdf

Analyzing the impact of Japanese-style management techniques such as lean production, teamworking, kaizen (continuous improvement) and business unionism of factory workers, this text investigates different facets of the organization of the labour process and employment relations within 15 Japanese transplants in South Wales. There is an emphasis on the impact of the restructuring of workplace relations on both individual groups of workers and collective labour organization. The text provides an insight into the reality of factory life in the 1990s by incorporating descriptions of shop-floor observations, quantitive data and revealing comments from different grades of shop-floor workers, office workers and management.

Just-In-Time for Operators

Productivity Press Development Team,
Just In Time for Operators Book PDF

Author : Productivity Press Development Team,
Publisher : Unknown
Page : 128 pages
File Size : 55,6 Mb
Release : 2017-07-27
Category : Electronic
ISBN : 1138438707

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Just-In-Time for Operators by Productivity Press Development Team, Pdf

Are you ready to implement a just-in-time (JIT) manufacturing program but need some help orienting employees to the power of JIT? Here is a concise and practical guide to introduce equipment operators, assembly workers, and other frontline employees to the basic concepts, techniques, and benefits of JIT practices. Like all Shop Floor Series books, Just-in-Time for Operators presents concepts and tools in simple and accessible language. The book includes ample illustrations and examples to explain basic JIT concepts and some of the changes people may encounter in a JIT implementation.Key definitionsElimination of process wasteLeveled production, kanban, and standard workU-shaped cells and autonomationJIT support techniquesThe JIT approach is simple and universal -- it works in companies all over the world. Educating employees ensures their full participation and allows them to share their experiences and ideas more effectively.

SHOP FLOOR MANAGEMENT

PRABHU TL
SHOP FLOOR MANAGEMENT Book PDF

Author : PRABHU TL
Publisher : NestFame Creations Pvt Ltd.
Page : 55 pages
File Size : 55,7 Mb
Release : 2024-05-13
Category : Business & Economics
ISBN : 8210379456XXX

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SHOP FLOOR MANAGEMENT by PRABHU TL Pdf

Modern manufacturing is more advanced than ever. There are too many moving parts between human errors, equipment breakdowns, delayed shipments, and hurried orders. Errors are inevitable without adequate planning. Preplanning, planning, staffing, directing, monitoring, and controlling actions that improve shop efficiency and analysis are all parts of shop floor management. The process of converting raw resources (inputs) into the intended output (products or services) is referred to as production or operations activity. Production is a collection of consecutive tasks that generate a desirable product that customers will accept and that also satisfies their needs in terms of quantity and intended use. Using effective production planning and control, the goals can be attained. Smart manufacturers are swiftly implementing the most recent business process optimization techniques in response to the changing production environment, and shop floor management is probably the most crucial technique on the list. A shop floor is a place where production or assembly is done. Either the labor would have to do this manually, or sophisticated automated systems would have to do it. Consequently, shop floor management might be characterized as management at the point of action. At this location where value is created, managers and production staff gather every day to thoroughly examine the machinery, inventory, storage, and manufacturing processes in order to spot any disruptions or deviations in the value-added processes and, where appropriate, to start corrective action.

Kaizen Assembly

Chris A. Ortiz
Kaizen Assembly Book PDF

Author : Chris A. Ortiz
Publisher : CRC Press
Page : 219 pages
File Size : 44,6 Mb
Release : 2006-06-26
Category : Business & Economics
ISBN : 9781040065983

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Kaizen Assembly by Chris A. Ortiz Pdf

It is easy to learn the philosophy and the concepts of kaizen. It is quite another challenge to translate the philosophy into action. While most books expound on the underlying principles and theory, Kaizen Assembly: Designing, Constructing, and Managing a Lean Assembly Line takes you step-by-step through an actual kaizen event. This approach demon

Advances in Manufacturing Technology XXXII

P. Thorvald,K. Case
Advances in Manufacturing Technology XXXII Book PDF

Author : P. Thorvald,K. Case
Publisher : IOS Press
Page : 558 pages
File Size : 55,6 Mb
Release : 2018-08-29
Category : Technology & Engineering
ISBN : 9781614999027

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Advances in Manufacturing Technology XXXII by P. Thorvald,K. Case Pdf

The urgent need to keep pace with the accelerating globalization of manufacturing in the 21st century has produced rapid advancements in technology, research and innovation. This book presents the proceedings of the 16th International Conference on Manufacturing Research incorporating the 33nd National Conference on Manufacturing Research (ICMR 2018), held in Skövde, Sweden, in September 2018. The aim of the conference is to create a friendly and inclusive environment, bringing together researchers, academics and industrialists with practical and theoretical knowledge to share and discuss emerging trends and new challenges. The book is divided into 12 parts, covering areas such as the manufacturing process; robots; product design and development; smart manufacturing; and lean, among others. Covering both cutting-edge research and recent industrial applications, the book will appeal to all those with an interest in recent advances in manufacturing technology.