Lean Tools In Apparel Manufacturing

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Lean Tools in Apparel Manufacturing

Prabir Jana,Manoj Tiwari
Lean Tools in Apparel Manufacturing Book PDF

Author : Prabir Jana,Manoj Tiwari
Publisher : Woodhead Publishing
Page : 454 pages
File Size : 53,6 Mb
Release : 2021-02-17
Category : Technology & Engineering
ISBN : 9780128194270

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Lean Tools in Apparel Manufacturing by Prabir Jana,Manoj Tiwari Pdf

The never-ending global search for a country with a low labour wage is almost bottoming out. The so-called labor-oriented apparel manufacturing industry is poised to change. Due to fierce global pressure on reducing price and lead time, the textiles and apparel producers will have to banish all waste from their supply chain. Lean manufacturing which removes waste and smoothens the process flow is gaining popularity among textiles and apparel producers and will be a key element for the survival of the industry in the years ahead. An overview of various lean tools with a balanced mix of conceptual knowledge and practical applications in the context of apparel manufacturing Valuable industry information which managers and engineers can follow themselves without the need to hire outside consultants Case studies and examples from apparel manufacturing demonstrating how lean tools are being used successfully by leading organizations; an academician’s delight Possible use cases of several lean tools having potential use in the apparel manufacturing scenario

Making Apparel Manufacturing Lean

Anand K. Deshpande
Making Apparel Manufacturing Lean Book PDF

Author : Anand K. Deshpande
Publisher : Apparel Resources Pvt. Ltd.
Page : 273 pages
File Size : 45,8 Mb
Release : 2021-06-23
Category : Technology & Engineering
ISBN : 8210379456XXX

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Making Apparel Manufacturing Lean by Anand K. Deshpande Pdf

I have been a Lean Management Consultant for the past decade and have been asked interesting questions by my prospects/clients. I’d have to say, the most made statement has been “Lean only works in the Automotive Industry and is not applicable to our industry…”. This misconception is what triggered me to write a book on Lean for the various industries that I consult in, i.e. one book for every industry. This book on the application of LEAN in Apparel Manufacturing, is my first foray into authoring a book. This book is an attempt to educate its readers on how to implement the practical aspects of LEAN, on the shopfloor. It begins with the dissemination of the interrelated elements of the Toyota Production System, the objective of TPS and its importance in Production Management. The concepts of LEAN and waste elimination are then explained with an overview of the Seven Types of Manufacturing Wastes. Value Stream Mapping, a frequently used tool to map the waste, has been elaborated in four chapters. These chapters explain concepts like Product Family Matrix, KPI definitions, guiding principles to design a Lean process and the construction of the ‘AS IS’ and the ‘TO BE’ Value Stream Maps. Individual chapters are devoted to the elements of TPS like 5S, Visual Management, Skill Management, Process Standardization and Single Minute Exchange of Dies. These chapters explain the concepts and their application in detail, equipping you with the required tools and techniques. The chapter on Balanced Score Card and Hoshin Kanri explains the mechanism of aligning the vision of the factory to the individual objectives. The chapters on A3 Problem Solving and Quality Management initiate the readers to a scientific methodology of problem solving. We follow up with chapters on Kanban Systems and WIP Management in order to get a sense of Pull systems. The chapter on Total Productive Maintenance lays emphasis on measurement of OEE% and the problem-solving cascade. We end this book with chapters on Shopfloor Control, sustaining a Lean culture and providing a Lean Implementation Model for Apparel Manufacturing. I would like to extend my gratitude to Deepak Mohindra, Chairman, Apparel Resources for his continued support and guidance. My wife Manali, my daughters Aishwarya & Arya and my mother Padma, have also been my constant motivators. I would also like to thank my past and current clients for implementing my advice. This book would be incomplete without mentioning Ashish Grover, who was a great support during preliminary Lean pilots on the garmenting shopfloor. This book is my tribute to him. I hope that this book creates more value for you and your organization. Wish you all the best in your LEAN journey!

How to Upgrade Pakistani Textile Industry ? Effects of Lean Techniques on the Company’s Productivity

Muhammad Bilal Majid,Irfan Sabir,Dannial Khokhar
How to Upgrade Pakistani Textile Industry Effects of Lean Techniques on the Company s Productivity Book PDF

Author : Muhammad Bilal Majid,Irfan Sabir,Dannial Khokhar
Publisher : GRIN Verlag
Page : 76 pages
File Size : 41,8 Mb
Release : 2020-09-10
Category : Business & Economics
ISBN : 9783346244352

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How to Upgrade Pakistani Textile Industry ? Effects of Lean Techniques on the Company’s Productivity by Muhammad Bilal Majid,Irfan Sabir,Dannial Khokhar Pdf

Master's Thesis from the year 2020 in the subject Business economics - Supply, Production, Logistics, grade: A, , language: English, abstract: In this thesis different apparel industries are overseen using interviews, secondary data and observations, a survey is also conducted to gather general information and effectiveness of lean and its tools. For the survival in the present race of industries it is very important to upgrade and calibrate the technology. Lean manufacturing concept is applied to Pakistan’s Textile trade. The determination of conducting this study is to check that how much lean is effective; it is a multidimensional approach only the major dimensions are discussed in this research like reducing waste and improving productivity in garment production. I Two lean tools are also implemented. Resultantly the data gathered concludes that lean approach is highly efficient, but still a long way to go on the road of lean. The conducted survey shows that there is a good awareness regarding the lean approach, management knows that lean manufacturing is very helpful but there are unable in implementation, there is a less implementation knowledge and training staff in the companies. Only two lean tools are implemented in this thesis and more tools can be implemented in the future.

Industrial Engineering in Apparel Manufacturing

Dr. Prabir Jana, Dr. Manoj Tiwari
Industrial Engineering in Apparel Manufacturing Book PDF

Author : Dr. Prabir Jana, Dr. Manoj Tiwari
Publisher : Apparel Resources Pvt. Ltd.
Page : 305 pages
File Size : 51,6 Mb
Release : 2020-03-11
Category : Business & Economics
ISBN : 8210379456XXX

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Industrial Engineering in Apparel Manufacturing by Dr. Prabir Jana, Dr. Manoj Tiwari Pdf

While there is pressure (from buyers), inclination (within self to do better) and a heightened aspiration among apparel manufacturers to use Industrial Engineering (IE) like other more industrialized sectors, there is no specific book as such dealing with IE in relation to apparel manufacturing. The existing books that are already written on IE possess academic rigour and generic functions applicable across industries, thus making it difficult for the practitioners to refer and clear discrete doubts related to apparel manufacturing. Undoubtedly, work study is the centrepiece of Industrial Engineering; however apart from work study, industrial engineers in apparel industry are also supposed to perform various other functions like preparing operation breakdown and operation flow chart, selecting machine type and attachment and workaids, planning machine layout for maximizing unidirectional material movement, optimising inventory and storage space and maintaining workplace health and safety. These are some of the areas that often lack significant attention. This practitioner’s handbook is an amalgamation of theory and practices, including steps of implementation and common mistakes. A balanced approached is taken to make it equally meaningful and useful for the academics as well as the industry. A unique section titled “industry practices” is incorporated at the end of each chapter which shares the typical practices, constraints and benefits accrued by the industry, which will give meaningful insight to the readers and help them relate theory with actual practice.

Lean Supply Chain Management in Fashion and Textile Industry

Rajkishore Nayak
Lean Supply Chain Management in Fashion and Textile Industry Book PDF

Author : Rajkishore Nayak
Publisher : Springer Nature
Page : 321 pages
File Size : 45,6 Mb
Release : 2022-08-29
Category : Technology & Engineering
ISBN : 9789811921087

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Lean Supply Chain Management in Fashion and Textile Industry by Rajkishore Nayak Pdf

This book highlights the concepts of lean manufacturing that help to achieve the objectives of sustainability in a global competitive atmosphere. Lean can help to lower the manufacturing cost in the rising labour and material cost market. Lean is based on various fundamental concepts such as Kaizen, Kanban, Zidoka, 5S and Six Sigma, which aim at reducing process waste for efficiency and productivity that are discussed in this book. In addition, the technological changes such as introduction of Internet technologies and Industry 4.0 are taken care by the lean concepts, which are also addressed in this book.

Lean Manufacturing

William M Feld
Lean Manufacturing Book PDF

Author : William M Feld
Publisher : CRC Press
Page : 248 pages
File Size : 41,5 Mb
Release : 2000-09-28
Category : Business & Economics
ISBN : 9781420025538

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Lean Manufacturing by William M Feld Pdf

There are some very good books available that explain the Lean Manufacturing theory and touch on implementing its techniques. However, you cannot learn "how to be" lean from merely reading the theory. And to be successful in the real-work environment you need a clear comprehension of how lean techniques work, rather than just a remote understanding of what they are. You need to know what does and does not work in different situations. And you need the benefit of practical experience in their implementation. Lean Manufacturing: Tools, Techniques, and How to Use Them gives you the benefit of author and practitioner William Feld's 15 years of hands-on experience - and the lessons he's learned. Feld provides insight into the appropriate use of assessment, analysis, design, and, most importantly, deployment of a successful lean manufacturing program. Packed with practical advice and tips but not bogged down in theory, this book covers how, why, when, and what to do while implementing lean manufacturing. It equips you with the tools and techniques you need along with an understanding of how and why they work. Feld explores why an integrated approach is so much more beneficial in securing sustained improvement. He focuses on the interdependency of the Five Primary Elements: organization, metrics, logistics, manufacturing flow, and process control. He describes a proven, applied approach to creating a lean program using these elements. To keep up globally, and even locally, your manufacturing operation must be responsive, flexible, predictable, and consistent. You must continually improve manufacturing operations and cultivate a self directed work force driven by output based, customer performance criteria. By applying what you learn from Lean Manufacturing: Tools, Techniques, and How to Use Them you can build a workforce - and an organization - with the capacity to satisfy world class expectations now and into the future.

Productivity Improvement in Apparel Manufacturing

Paul F. Bowes,Paul Collyer, Manoj Tiwari, Pradeep Jha, Mausmi Ambastha, Roberto Inglesi, Rajesh Bheda, Brad Mikes, Late Roger Thomas, Keerthi Abeywickrama, Pradeep Kumar Jha
Productivity Improvement in Apparel Manufacturing Book PDF

Author : Paul F. Bowes,Paul Collyer, Manoj Tiwari, Pradeep Jha, Mausmi Ambastha, Roberto Inglesi, Rajesh Bheda, Brad Mikes, Late Roger Thomas, Keerthi Abeywickrama, Pradeep Kumar Jha
Publisher : Apparel Resources Pvt. Ltd.
Page : 140 pages
File Size : 44,5 Mb
Release : 2020-08-13
Category : Technology & Engineering
ISBN : 8210379456XXX

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Productivity Improvement in Apparel Manufacturing by Paul F. Bowes,Paul Collyer, Manoj Tiwari, Pradeep Jha, Mausmi Ambastha, Roberto Inglesi, Rajesh Bheda, Brad Mikes, Late Roger Thomas, Keerthi Abeywickrama, Pradeep Kumar Jha Pdf

Productivity improvement means doing the same thing in a better and smarter way and continuing to work on improving the techniques for an individual or a team on the shopfloor. And this continuous improvement is the only way to achieve high profitability. Garment manufacturing involves number of operations carried out by different operators and all the activities starting from cutting, sewing till finishing are different from each other in terms of the way they are performed and the technology being used for them. So, it is always advisable to look at the working of four aspects and that are material, machine, men and method. However there are ways to build higher productive efficiencies which result in reduction in cost and bring in higher profit margin.. The book discusses different case studies from the shopfloor showing productivity improvements.

Learning to See

Mike Rother,John Shook
Learning to See Book PDF

Author : Mike Rother,John Shook
Publisher : Lean Enterprise Institute
Page : 115 pages
File Size : 49,6 Mb
Release : 2003
Category : Business & Economics
ISBN : 9780966784305

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Learning to See by Mike Rother,John Shook Pdf

Lean production is the gold standard in production systems, but has proven famously difficult to implement in North America. Mass production relies on large inventories, uses "push" processes and struggles with long lead times. Moving towards a system that eliminates muda ("waste") caused by overproduction, while challenging, proves necessary for improved efficiency. Often overlooked, value stream mapping is the essential planning stage for any Lean transformation. In Mike Rother and John Shook's essential guide, you follow the value stream mapping undertaken for Acme Stamping, for its current and future state. Fully illustrated and well-organized, Learning to See is a must-see for the value stream manager.

Textile Calculation

R. Chattopadhyay,Sujit Kumar Sinha,Madan Lal Regar
Textile Calculation Book PDF

Author : R. Chattopadhyay,Sujit Kumar Sinha,Madan Lal Regar
Publisher : Elsevier
Page : 396 pages
File Size : 46,6 Mb
Release : 2023-06-13
Category : Technology & Engineering
ISBN : 9780323990424

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Textile Calculation by R. Chattopadhyay,Sujit Kumar Sinha,Madan Lal Regar Pdf

Textile Calculation: Fibre to Finished Garment provides detailed explanations of standard numerical calculations used at different stages of garment production, including spinning, weaving, processing, garmenting and testing. At every stage, from fiber production to garment manufacturing, textile production involves the selection of fibers or filaments, yarns, machines and process parameters. The calculations involved in this work relate to requirements of machines in the process line, estimations of process parameters, process characteristics, and machine efficiency, all of which must be objective and backed by sound theory. Drawing on extensive industry experience, this book gathers these numerical problems from across the supply chain to provide best practice and appropriate solutions. With its comprehensive coverage of all parts of the textile production cycle, this book is essential reading for those preparing to enter the textile industry, as well as an invaluable reference for professionals and researchers. Provides a complete overview of the manufacturing process of yarns and garments, as well as introductory material on the building elements of garments Includes detailed descriptions of industry testing methods for yarns, fibers and garments Explains calculation methodologies from across the textile production process

Flexible Automation and Intelligent Manufacturing: Establishing Bridges for More Sustainable Manufacturing Systems

Francisco J. G. Silva,Luís Pinto Ferreira,José Carlos Sá,Maria Teresa Pereira,Carla M. A. Pinto
Flexible Automation and Intelligent Manufacturing Establishing Bridges for More Sustainable Manufacturing Systems Book PDF

Author : Francisco J. G. Silva,Luís Pinto Ferreira,José Carlos Sá,Maria Teresa Pereira,Carla M. A. Pinto
Publisher : Springer Nature
Page : 1237 pages
File Size : 42,6 Mb
Release : 2023-09-25
Category : Technology & Engineering
ISBN : 9783031381652

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Flexible Automation and Intelligent Manufacturing: Establishing Bridges for More Sustainable Manufacturing Systems by Francisco J. G. Silva,Luís Pinto Ferreira,José Carlos Sá,Maria Teresa Pereira,Carla M. A. Pinto Pdf

This book reports on cutting-edge research and developments in manufacturing, giving a special emphasis to solutions fostering automation, sustainability and health, safety and well-being at work. Topics cover manufacturing process analysis and optimization, supply chain management, quality control, as well as human factors and logistics. They highlight the role and advantages of intelligent systems and technologies, discussing current best-practices and challenges to cope with in the near future. Based on proceedings of the 32nd edition of the International Conference on Flexible Automation and Intelligent Manufacturing, FAIM 2023, held on June 18–22, 2023, in Porto, Portugal, this second volume of a 2-volume set provides academics and professionals with extensive information on innovative strategies for industrial management in the era of industry 5.0.

Garment Manufacturing Technology

Rajkishore Nayak,Rajiv Padhye
Garment Manufacturing Technology Book PDF

Author : Rajkishore Nayak,Rajiv Padhye
Publisher : Elsevier
Page : 498 pages
File Size : 46,6 Mb
Release : 2015-05-26
Category : Business & Economics
ISBN : 9781782422396

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Garment Manufacturing Technology by Rajkishore Nayak,Rajiv Padhye Pdf

Garment Manufacturing Technology provides an insiders' look at this multifaceted process, systematically going from design and production to finishing and quality control. As technological improvements are transforming all aspects of garment manufacturing allowing manufacturers to meet the growing demand for greater productivity and flexibility, the text discusses necessary information on product development, production planning, and material selection. Subsequent chapters covers garment design, including computer-aided design (CAD), advances in spreading, cutting and sewing, and new technologies, including alternative joining techniques and seamless garment construction. Garment finishing, quality control, and care-labelling are also presented and explored. Provides an insiders look at garment manufacturing from design and production to finishing and quality control Discusses necessary information on product development, production planning, and material selection Includes discussions of computer-aided design (CAD), advances in spreading, cutting and sewing, and new technologies, including alternative joining techniques and seamless garment construction Explores garment finishing, quality control, and care labelling

Myth Buster in Apparel Manufacturing

Dr. Prabir Jana
Myth Buster in Apparel Manufacturing Book PDF

Author : Dr. Prabir Jana
Publisher : Apparel Resources Publication
Page : 54 pages
File Size : 41,7 Mb
Release : 2020-06-01
Category : Technology & Engineering
ISBN : 8210379456XXX

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Myth Buster in Apparel Manufacturing by Dr. Prabir Jana Pdf

Over time, the lack of understanding, failure to apprehend concepts and inability to find solutions results in myths that are passed down from one generation to the other. The Apparel industry, which is still largely depended on experience rather than education in many key departments, also has been carrying forward certain ‘myths’ or ‘untruths’ in various operations and processes that have stalled the growth of organisations. The gamut of myths ranges from simple processes like measuring work time to use of technology as in the case of CAD to understanding the fine line between Ironing and finishing. Surprisingly, no one has really attempted to move beyond the myths to uncover the truth and unlock the true potential of the process, technology or concept. Dr. Prabir Jana, takes a closer look at some of the popular myths that have hindered growth of not only organisations but also the industry and debunks the truth that lies beneath.

Lean Manufacturing

Karmen Pažek
Lean Manufacturing Book PDF

Author : Karmen Pažek
Publisher : BoD – Books on Demand
Page : 246 pages
File Size : 45,8 Mb
Release : 2021-11-03
Category : Technology & Engineering
ISBN : 9781839691492

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Lean Manufacturing by Karmen Pažek Pdf

Lean manufacturing is a process used in production to maximize efficiency and minimize waste by considering sustainability and the environment. This book presents a comprehensive overview of lean manufacturing in various enterprises, including manufacturing, construction, and the fabric and textile industry, among others. Chapters cover such topics as barriers to lean manufacturing, enterprise modeling, lean practices and circular economies, and more.

Digital Textile Printing

Hua Wang,Hafeezullah Memon
Digital Textile Printing Book PDF

Author : Hua Wang,Hafeezullah Memon
Publisher : Elsevier
Page : 307 pages
File Size : 52,5 Mb
Release : 2023-07-10
Category : Technology & Engineering
ISBN : 9780443154157

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Digital Textile Printing by Hua Wang,Hafeezullah Memon Pdf

Digital Textile Printing: Science, Technology and Markets integrates the latest advances in the technology, management and design of digital textile printing. Ongoing improvements in digital technology have driven a high rate of innovation in this sector, and this book draws on the latest advances from industry and academia to bring the reader fully up-to-date. The theoretical and practical aspects of the subject are addressed across the supply chain. In addition to the latest digital methods, the book also provides the latest advice on inks, their rheology, their affinity to different fibers, and their shelf-life. This collection also explores emerging applications in this sector, pointing the way for future developments in textile printing. Explains the basics of digital image design and data encoding Provides technical details on all common types of digital printing machines Addresses common barriers to the implementation of digital printing technology

Circular Economy in Textiles and Apparel

Subramanian Senthilkannan Muthu
Circular Economy in Textiles and Apparel Book PDF

Author : Subramanian Senthilkannan Muthu
Publisher : Woodhead Publishing
Page : 246 pages
File Size : 46,6 Mb
Release : 2018-11-05
Category : Technology & Engineering
ISBN : 9780081026533

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Circular Economy in Textiles and Apparel by Subramanian Senthilkannan Muthu Pdf

Circular Economy in Textiles and Apparel: Processing, Manufacturing, and Design is the first book to provide guidance on this subject, presenting the tools for implementing this paradigm and their impact on textile production methods. Sustainable business strategies are also covered, as are new design methods that can help in the reduction of waste. Drawing on contributions from leading experts in industry and academia, this book covers every aspect of this increasingly important subject and speculates on future developments. Provides case studies on the circular economy in operation in the textiles industry Identifies challenges to implementation and areas where more research is needed Draws on both industrial innovation and academic research to explain an emerging topic with the potential to entirely change the way we make and use clothing