Orlicky S Material Requirements Planning Third Edition

Author : Carol A. Ptak,Chad Smith
Publisher : McGraw Hill Professional
Page : 546 pages
File Size : 42,5 Mb
Release : 2011-06-05
Category : Business & Economics
ISBN : 9780071755641

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Orlicky's Material Requirements Planning, Third Edition by Carol A. Ptak,Chad Smith Pdf

The classic MRP work up-to-date with new information on supply chain synchronization Thoroughly revised, Orlicky’s Material Requirements Planning, Third Edition reviews the poor business results embedded in most of today’s business systems; discusses the core problems causing the results; presents and discusses an alternative pull structure for planning and controlling materials flow; and presents initial results from actual implementations. This new edition reveals the next evolutionary step for materials and supply chain synchronization in the modern manufacturing landscape. This update describes: A solution to a chronic MRP-related problem that plagues many manufacturers: shortages of materials, components that block the smooth flow of work through the plant A competitive edge through strategic lead time reductions Significant reductions in total inventory investment Significant increases in service levels This new edition helps companies tackle three pervasive problems: unacceptable inventory performance; unacceptable service level performance; and high related expenses and waste. New to This Edition: New section on manufacturing as the heart of the supply chain management, and specific challenges in the 21st century Covers supply chain management (SCM) and distribution requirements planning (DRP) Discusses the impact of Lean and the Toyota Production System Update of integration software Reviews the emergence of demand-driven strategies and the MRP “conflict” Introduces the new concept of ASR (Actively Synchronized Replenishment) and explains how to incorporate it into business processes Explains positioning and how Six Sigma can help achieve results In-depth discussion of buffers – how to size, maintain, and adjust them New chapter on using MRP tools across the supply chain to enable pull-based approaches New case studies which illustrating the techniques described in the book Comprehensive coverage: The Whole and Its Parts; Manufacturing as a Process; Inventory Management; Prerequisites of MRP 3.0; Traditional Methodology; MRP Logic; Keeping MRP Up to Date; Lot Sizing and Safety Stock; Data Requirements and Management; MRP 3.0; Traditional MRP in Today’s Environment; MRP 3.0 Component 1—Strategic Inventory Positioning; Component 2—Buffer Level Profiling; Component 3—Dynamic Buffer Maintenance; Component 4—Pull-Based Demand Generation; Component 5—Highly Visible and Collaborative Execution; Dynamic Buffer Level Profiling; ASR Demand Generation; Applications; Developing Valid Inputs; Making Outputs Useful; Demand Driven Philosophies and MRP; Engineer to Order Environments; Lessons of the Past; Present State; The Future of MRP 3.0

Author : Joseph Orlicky,George Plossl
Publisher : McGraw-Hill
Page : 344 pages
File Size : 40,6 Mb
Release : 1994-02
Category : Business & Economics
ISBN : UOM:39015032811369

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Orlicky's Material Requirements Planning by Joseph Orlicky,George Plossl Pdf

An update of Orlicky's seminal work on the principles and precepts of MRP, originally published by McGraw-Hill in 1975. Building on Orlicky's work, Plossl identifies and solves specific problems in production and inventory control, purchasing, quality, information systems, distribution, and warehousing; maps out the strategies and techniques that affect MRP implementation, including MRPII, Just-in- Time, and TQM; provides enhanced coverage of master production scheduling, capacity requirements planning, and structuring of bills of materials; and offers new problems and examples to illustrate key points. Annotation copyright by Book News, Inc., Portland, OR

Author : Carol Ptak,Chad Smith
Publisher : Industrial Press
Page : 0 pages
File Size : 48,8 Mb
Release : 2018
Category : Technology & Engineering
ISBN : 0831136286

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Demand Driven Material Requirements Planning (DDMRP) by Carol Ptak,Chad Smith Pdf

"An intuitive proven planning and execution method for today's complex and volatile supply chains"--Cover.

Author : Joseph Orlicky
Publisher : McGraw-Hill Companies
Page : 324 pages
File Size : 41,9 Mb
Release : 1975
Category : Business & Economics
ISBN : UOM:39015004498484

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Material Requirements Planning by Joseph Orlicky Pdf

Author : Carol A. Ptak,Chad Smith
Publisher : McGraw Hill Professional
Page : 382 pages
File Size : 44,8 Mb
Release : 2023-09-26
Category : Technology & Engineering
ISBN : 9781264264582

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Orlicky's Material Requirements Planning, Fourth Edition by Carol A. Ptak,Chad Smith Pdf

A complete revision of the industry-standard book on materials requirements standards for manufacturing This fully revised and updated edition of the landmark work on material requirements planning (MRP) focuses on the new rules required to effectively support a manufacturing operation using MRP systems in the twenty-first century. You will get all-new coverage of demand-driven material requirements planning (DDMRP) along with complete implementation steps. Orlicky's Material Requirements Planning, Fourth Edition offers proven solutions that help you gain the competitive edge through strategic lead time reductions, substantial reductions in total inventory investment, and significant increases in service levels. This guide is an indispensable tool for manufacturing practitioners and anyone preparing for CPIM certification. Completely revised to follow process flow combining MRP, MRPII, ERP and DDRP Provides step-by-step guidance on setting up and running a successful MRP process Written by a pair of manufacturing and materials experts

Author : Debra Smith,Chad Smith
Publisher : McGraw Hill Professional
Page : 337 pages
File Size : 42,7 Mb
Release : 2013-10-22
Category : Technology & Engineering
ISBN : 9780071796101

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Demand Driven Performance by Debra Smith,Chad Smith Pdf

Implement demand driven smart metrics to drive and sustain dramatic gains in flow and improve ROI performance What if the objective of minimizing unit product cost that is hard coded into all reporting and measurement systems is simply "bad math" that drives decisions and actions that destroy ROI? In today's volatile, globally competitive environment, new decision-making tools are required to monitor, measure, and improve total organizational performance. Adherence to "old" operational rules, tools, and behaviors is killing competitiveness in most enterprises. A fundamental shift is required. Cowritten by internationally recognized experts in the field, Demand Driven Performance explains why current measurement forms must be replaced. The authors present a demand driven blueprint and the smart metrics to maximize flow and ROI. "The methods described in this book worked in one of the most complex manufacturing operations that you can imagine with very effective results." -- From the Foreword by Dan Eckermann, former President and CEO, LeTourneau Technologies, Inc. THIS PRACTICAL, TIMELY GUIDE OFFERS: The case against conventional unitcost-focused metrics, and proof of their negative effects The new rules needed to succeed in the complex and volatile global demand and supply landscape Historical perspectives on flow, cost, and rise and demise of management accounting The evolution of flow and ROI as strategy A case study--the Boeing Dreamliner Instructions on how to design and implement a demand driven information system The smart metrics required to sustain and drive improvements in demand driven operating models

Author : Carol Ptak,Chad Smith
Publisher : McGraw Hill Professional
Page : 546 pages
File Size : 43,9 Mb
Release : 2011-05-11
Category : Technology & Engineering
ISBN : 9780071755634

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Orlicky's Material Requirements Planning 3/E by Carol Ptak,Chad Smith Pdf

"The definitive reference for the next generation of manufacturing practitioners and leaders." -- From the Foreword by Dave Turbide, CFPIM, CMfgE, CIRM, CSCP "Finally, MRP has been brought into our new age where, in order to fight for increased share and profitability, manufacturers must not only cope with market volatility and supply chain variability, they must embrace it as a competitive weapon." -- Bob Reary, Fellow-level Certificate, APICS A fully revised and updated edition of the landmark work on material requirements planning (MRP), Orlicky's Material Requirements Planning, Third Edition focuses on the new rules required to effectively support a manufacturing operation using MRP systems in the twenty-first century. This authoritative resource offers proven solutions that help you gain the competitive edge through strategic lead time reductions, substantial reductions in total inventory investment, and significant increases in service levels. This is an indispensable tool for manufacturing practitioners and anyone preparing for CPIM certification. Coverage includes: Inventory in a manufacturing environment Principles of MRP MRP system Processing logic Lot sizing System records and files Product definition Master production schedule Inventory planning and control system System effectiveness Industry effect on MRP Project manufacturing Remanufacturing Process industry application Repetitive manufacturing application Sales and operations planning Evolution of MRP and planning systems Demand driven MRP (DDMRP) logic Strategic inventory positioning Dynamic buffers Demand driven planning Highly visible and collaborative execution DDMRP performance reporting and analytics DDMRP future Building on the pioneering work of Joseph Orlicky, this new edition of the classic text on material requirements planning (MRP) reveals the next evolutionary step for materials and supply chain synchronization in the modern manufacturing landscape. Orlicky's Material Requirements Planning, Third Edition reviews the poor business results embedded in many of today's manufacturing systems, discusses the core problems causing these results, explains an alternative pull structure for planning and controlling materials flow, and presents results from actual implementations. This thoroughly updated edition offers comprehensive coverage of MRP, describes the current state of the MRP application, and identifies the fundamental changes required to achieve sustainable success given the current global circumstances and technology options. This state-of-the art guide articulates the next generation of MRP logic--demand driven MRP (DDMRP)--and provides a roadmap for the near and distant future for this critical manufacturing management tool. Carol Ptak is currently a partner with the Demand Driven Institute, and was most recently at Pacific Lutheran University as Visiting Professor and Distinguished Executive in Residence. Previously, she was vice president and global industry executive for manufacturing and distribution industries at PeopleSoft where she developed the concept of demand driven manufacturing (DDM). Ms. Ptak spent four years at IBM Corporation culminating in the position of global SMB segment executive. Chad Smith is cofounder and managing partner of Constraints Management Group, a services and technology company specializing in pull-based manufacturing, materials, and project management systems for mid-range and large manufacturers. He has been at the forefront of developing and articulating demand driven MRP and is also an internationally recognized expert on the theory of constraints (TOC). Carol and Chad founded the Demand Driven Institute, an organization devoted to the proliferation and further development of demand driven strategies and tactics in industry.

Author : Joseph Orlicky
Publisher : McGraw-Hill Companies
Page : 316 pages
File Size : 46,5 Mb
Release : 1975
Category : Business & Economics
ISBN : UOM:39015000471501

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Material Requirements Planning by Joseph Orlicky Pdf

Author : Carol A. Ptak,Chad Smith
Publisher : Industrial Press Incorporated
Page : 0 pages
File Size : 55,7 Mb
Release : 2019
Category : Business & Economics
ISBN : 0831136510

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Demand Driven Material Requirements Planning (DDMRP) by Carol A. Ptak,Chad Smith Pdf

In the 1950s, a method called Material Requirements Planning (or "MRP") changed the world of manufacturing forever. But times have changed--customer tolerance times are shorter, product variety and complexity has increased, and supply chains have spread around the world. MRP is dramatically failing in this "New Normal." Demand Driven Material Requirements Planning (DDMRP), Version 3 presents a practical, proven, and emerging method for supply chain planning and execution that effectively brings the 1950s concept into the modern era. The foundation of DDMRP is based upon the connection between the creation, protection, and acceleration of the flow of relevant materials and information to drive returns on asset performance in the New Normal. Using an innovative multi-echelon "Position, Protect and Pull" approach, DDMRP helps plan and manage inventories and materials in today's more complex supply scenarios, with attention being paid to ownership, the market, engineering, sales, and the supply base. It enables a company to decouple forecast error from supply order generation and build in line to actual market requirements, and promotes better and quicker decisions and actions at the planning and execution level. DDMRP is already in use by MAJOR Global 1000 companies. This book is THE definitive work on DDMRP, and will be required as courseware for all those taking the Certified Demand Driven Planner (CDDP) Program. New Features in Version 3 Full color, with the use in specific, consistent, and focused ways to clearly and effectively highlight planning, execution, and model reconfiguration priorities. Expanded Appendix E, looking at the most recent innovations of DDMRP. Revised graphics scattered throughout the book.

Author : Paul M. Swamidass
Publisher : Springer Science & Business Media
Page : 833 pages
File Size : 50,9 Mb
Release : 2000-06-30
Category : Business & Economics
ISBN : 9780792386308

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Encyclopedia of Production and Manufacturing Management by Paul M. Swamidass Pdf

Production and manufacturing management since the 1980s has absorbed in rapid succession several new production management concepts: manufacturing strategy, focused factory, just-in-time manufacturing, concurrent engineering, total quality management, supply chain management, flexible manufacturing systems, lean production, mass customization, and more. With the increasing globalization of manufacturing, the field will continue to expand. This encyclopedia's audience includes anyone concerned with manufacturing techniques, methods, and manufacturing decisions.

Author : Gerald Heisig
Publisher : Springer Science & Business Media
Page : 273 pages
File Size : 51,9 Mb
Release : 2012-12-06
Category : Business & Economics
ISBN : 9783642559280

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Planning Stability in Material Requirements Planning Systems by Gerald Heisig Pdf

In logistics systems, the issue of planning stability has attracted increased attention and interest in recent years. This is mainly due to an increasing integration of planning systems both within and across companies in supply chain management. The propagation of adjustments in planning systems first acquired wide attention when MRP systems were employed as standard planning tools for material coordination. Within a rolling horizon framework the MRP application produced considerable planning instability which origins from uncertainties in the planner's exogenous environment as well as from endogenous sources. This book presents an analytical investigation that gives deep insight into the influence of different kind of inventory control rules on the stability of material planning systems under stochastic demand in a rolling horizon environment.

Author : Stefan Voß,David L. Woodruff
Publisher : Springer Science & Business Media
Page : 239 pages
File Size : 52,5 Mb
Release : 2013-06-05
Category : Business & Economics
ISBN : 9783540247647

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Introduction to Computational Optimization Models for Production Planning in a Supply Chain by Stefan Voß,David L. Woodruff Pdf

An easy-to-read introduction to the concepts associated with the creation of optimization models for production planning starts off this book. These concepts are then applied to well-known planning models, namely mrp and MRP II. From this foundation, fairly sophisticated models for supply chain management are developed. Another unique feature is that models are developed with an eye toward implementation. In fact, there is a chapter that provides explicit examples of implementation of the basic models using a variety of popular, commercially available modeling languages.

Author : Simon Eagle
Publisher : Kogan Page Publishers
Page : 281 pages
File Size : 42,5 Mb
Release : 2017-04-03
Category : Business & Economics
ISBN : 9780749479985

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Demand-Driven Supply Chain Management by Simon Eagle Pdf

Many manufacturing and distribution companies are moving from the traditional 'forecast push MRP' to demand-driven supply chain management (SCM). Demand-driven SCM is an 'end-to-end' supply chain planning and replenishment process that enables companies to achieve their planned service levels from up to half the average level of inventory and requiring significantly less throughput capacity - irrespective of the level of demand volatility or lead-time length. Demand-Driven Supply Chain Management is the go-to source for industry supply chain/operations executives and students. It describes the 'what, how and why' of the demand-driven SCM process. The key themes in the book are: what is demand-driven? why is demand-driven so effective? how to operate a demand-driven supply chain? and how to adopt the demand-driven process in your company? Readers can quickly grasp the essential concepts from one of numerous self-contained sections that present the book's key concepts from different perspectives. Online resources available include full-colour figures.

Author : Larysa Burtseva,Frank Werner,Rainier Romero,Carmen L. Garcia-Mata,Brenda L. Flores-Rios,Victor Yaurima,Eddy M. Delgado-Arana,Felix F. Gonzalez-Navarro,Gabriel A. Lopez-Morteo
Publisher : Cambridge Scholars Publishing
Page : 429 pages
File Size : 46,9 Mb
Release : 2022-07-29
Category : Mathematics
ISBN : 9781527585034

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Production Planning and Scheduling for Lot Processing by Larysa Burtseva,Frank Werner,Rainier Romero,Carmen L. Garcia-Mata,Brenda L. Flores-Rios,Victor Yaurima,Eddy M. Delgado-Arana,Felix F. Gonzalez-Navarro,Gabriel A. Lopez-Morteo Pdf

This book is dedicated to questions of production planning and scheduling activities both in general and in semiconductor manufacturing environments, which have the characteristics of high volume and high mixture. It explores topics such as shop models, work-in-process management, the treatment of setup times, basic techniques of lot batching and splitting, lot sizing and group technology approaches, as well as rescheduling questions. A number of directions for further research is suggested in the book, and a broad collection of references is provided.

Author : Paul Schönsleben
Publisher : CRC Press
Page : 1064 pages
File Size : 47,5 Mb
Release : 2007-03-13
Category : Business & Economics
ISBN : 1420058649

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Integral Logistics Management by Paul Schönsleben Pdf

Tackling the logistical, planning, and managerial challenges that companies face, the third edition of this bestselling reference addresses the increased importance of strategy issues in various fields. While retaining many elements of the previous editions, Integral Logistics Management: Operations and Supply Chain Management in Comprehensive Value-Added Networks, Third Edition incorporates several novel developments. New to the Third Edition A section on facility location planning for production, distribution, and service networks A section on strategic procurement Chapters on TQM, Six Sigma, and system and project management Key figures for the classification of planning methods in materials management Additional interactive Macromedia Flash elements for download from a companion website Covering all of the critical details in this area, Integral Logistics Management will equip you with the necessary tools to better handle the operation aspects of your company.