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Plastic Part Design for Injection Molding by Robert A. Malloy Pdf
The goal of the book is to assist the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for the production of plastic parts, a full understanding of the integrated design process presented is essential to achieving economic and functional design goals. Features over 425 drawings and photographs.
Plastic Component Design by Paul D. Q. Campbell Pdf
This book is for the industrial designer interested in the applications of plastics in products and industry. It explains how different plastics are processed, and it contains extensive examples of common and unusual plastic components and products with an explanation of how they are manufactured. Every year, more products are being replaced or augmented by the same product made from plastic, and this trend has resulted in much debate about the effectiveness of plastic replacements. Today's plastics can be designed to operate in all weather conditions and chemical surroundings. They can be economically produced for short run part production or readily adapted to high quantity production, and they can be cut, glued, tapped, or machined by traditional methods to suit design needs. Explains how to choose the best processing method, what fastening or joining methods can be used, and how to use the characteristics of a plastic to judge its suitability for an application. Covers all major contemporary molding processes. Discusses, in detail, important topics such as surface finish and special effects.
Design and Manufacture of Plastic Components for Multifunctionality by Vannessa Dr Goodship,Bethany Middleton,Ruth Cherrington Pdf
Design and Manufacture of Plastic Components for Multifunctionality: Structural Composites, Injection Molding, and 3D Printing presents the latest information on how plastics manufacturers are increasingly being driven towards carbon emission reduction, lightweighting, and cost savings through process integration. These technologies have the potential to revolutionize future products with built-in functionality such as sensors, smart packaging, and damage detection technology for everything from milk bottles and salad packaging to automotive bumpers and plane fuselages. This book introduces the three core manufacturing methods for multifunctional materials, composites, injection molding, and 3D printing, all processes facing challenges for the implementation of new technology. Users will find a book that brings together both process and material advances in this area, giving process engineers, designers, and manufacturers the information they need to choose the appropriate material and process for the product they are developing. Provides an introduction to the latest technologies in the area of multifunctionality, enabling engineers to implement new breakthroughs in their own businesses Gives an understanding of the processes that need to be considered in both design and manufacture of future devices, while using materials from a broader palette than used in existing manufacturing processes Includes best practice guidance and flow charts to aid in material and process selection Covers revolutionary future products with built-in functionality such as sensors, smart packaging, and damage detection technology for everything from milk bottles and salad packaging to automotive bumpers and plane fuselages
Plastic Part Design for Injection Molding by Robert A. Malloy Pdf
The goal of the book is to assist the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for the production of plastic parts, a full understanding of the integrated design process presented is essential to achieving economic and functional design goals. Features over 425 drawings and photographs. Contents: Introduction to Materials. Manufacturing Considerations for Injection Molded Parts. The Design Process and Material Selection. Structural Design Considerations. Prototyping and Experimental Stress Analysis. Assembly of Injection Molded Plastic Parts. Conversion Constants.
Author : Paul A. Tres Publisher : Carl Hanser Verlag GmbH Co KG Page : 478 pages File Size : 47,9 Mb Release : 2024-01-15 Category : Technology & Engineering ISBN : 9781569909393
Designing Plastic Parts for Assembly by Paul A. Tres Pdf
For 30 years, "Designing Plastic Parts for Assembly" has been the definitive guide for both seasoned part designers and novices to the field, facilitating cost-effective design decisions and ensuring that the plastic parts and products will stand up under use. The detailed yet simplified discussion of material selection, manufacturing techniques, and assembly procedures enables the reader to evaluate plastic materials and design plastic parts with confidence. Good joint design and implementation, the geometry and nature of the component parts, the types of load involved, and other fundamental information necessary for a successful outcome are all included. Throughout, the treatment is practice-oriented and focused on everyday problems and situations. The 10th edition includes an extensive revision of the chapter on welding techniques for plastics, including a new subchapter on hot gas welding. There are also many more minor updates, improvements, and corrections throughout.
Plastics Design Handbook by Marlene G. Rosato,D.V. Rosato Pdf
This book provides a simplified and practical approach to designing with plastics that funda mentally relates to the load, temperature, time, and environment subjected to a product. It will provide the basic behaviors in what to consider when designing plastic products to meet performance and cost requirements. Important aspects are presented such as understanding the advantages of different shapes and how they influence designs. Information is concise, comprehensive, and practical. Review includes designing with plastics based on material and process behaviors. As de signing with any materials (plastic, steel, aluminum, wood, etc.) it is important to know their behaviors in order to maximize product performance-to-cost efficiency. Examples of many different designed products are reviewed. They range from toys to medical devices to cars to boats to underwater devices to containers to springs to pipes to buildings to aircraft to space craft. The reader's product to be designed can directly or indirectly be related to product design reviews in the book. Important are behaviors associated and interrelated with plastic materials (thermoplastics, thermosets, elastomers, reinforced plastics, etc.) and fabricating processes (extrusion, injec tion molding, blow molding, forming, foaming, rotational molding, etc.). They are presented so that the technical or non-technical reader can readily understand the interrelationships.
Design and Manufacturing of Plastics Products by Antonio Pouzada Pdf
Design and Manufacturing of Plastics Products: Integrating Conventional Methods and Innovative Technologies brings together detailed information on design, materials selection, properties, manufacturing, and the performance of plastic products, incorporating the utilization of the latest novel techniques and additive manufacturing technologies. The book integrates the design of molded products and conventional manufacturing and molding techniques with recent additive manufacturing techniques to produce performant products and cost-effective tools. Key areas of innovation are explained in detail, including hybrid molds, the integration of processing options with product properties and performance, and sustainability factors such as eco-design strategies, recycling, and lifecycle assessment. Other sections cover the development of plastics products, including design methodologies, design solutions specific to plastics, and design for re-use, as well as manufacturing and performance, with an emphasis on thermoplastic molding techniques, recent advances on plastics tooling, and the appraisal of the influence of processing options on product performance. This is a valuable resource to plastics engineers, design engineers, mold makers, and product or part designers across industries. It will also be of interest to researchers and advanced students in plastics engineering, polymer science, additive manufacturing and mechanical engineering. Offers a thorough grounding in plastics part design, thermoplastic material selection, properties, manufacture and performance of plastic parts Presents the latest advances, including the integration of additive manufacturing in the plastics product development cycle, hybrid molds, and lifecycle and recycling considerations Enables the reader to utilize traditional methods alongside cutting-edge technologies in the production of performant plastic products and parts
Designing Successful Products with Plastics by Mark T. MacLean-Blevins Pdf
Designing Successful Products with Plastics: Fundamentals of Plastic Part Design provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. The book shows how integrating four key choices—materials, processes, tooling and design—in every design decision allows the designer to fully vet and optimize the design. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This approach will bridge the gap between the industrial designer, tasked with the ‘big picture’ product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. Bridges the gap between the industrial designer working on product design and use, and the part designer working on detailed part design for manufacture Enables designers to establish a solid foundation for new product development on the ‘four pillars’ of the process: materials, processes, tooling, and design Provides a hierarchy and roadmap through creative product design and implementation, so engineers can translate a product from creative concept through to realization and commercialization
Injection Mold Design Engineering by David O. Kazmer Pdf
This book provides a vision and structure to finally synergize all the engineering disciplines that converge in the mold design process. The topics are presented in a top-down manner, beginning with introductory definitions and the "big picture" before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to "real world" mold design applications. It should help students and practitioners to understand the inner workings of injection molds and encourage them to think "outside the box" in developing innovative and highly functional mold designs. Contents: · Introduction to mold functions, types, and components · Review of design for injection molding · Cost estimation and optimization · Mold layout design including cavity layout, sizing, and materials selection · Cavity, runner system, and gating analysis and design · Cooling system analysis and design · Venting, shrinkage, and warpage analysis and strategies · Ejection force analysis and ejection system designs · Stress and deflection analysis with structural system designs · A survey of advanced mold designs
Handbook of Molded Part Shrinkage and Warpage by Jerry Fischer Pdf
How easy life would be if only moldings were the same size and shape as the mold. But they never are, as molders, toolmakers, designers and end users know only too well. Shrinkage means that the size is always different; warpage often changes the shape too. The effects are worse for some plastics than others. Why is that? What can you do about it? The Handbook of Molded Part Shrinkage and Warpage is the first and only book to deal specifically with this fundamental problem. Jerry Fischer’s Handbook explains in plain terms why moldings shrink and warp, shows how additives and reinforcements change the picture, sets out the effect of molding process conditions, and explains why you never can have a single ‘correct’ shrinkage value. It goes on to demonstrate how to alleviate the problem through careful design of the molded part and the mold, and by proper material selection. It also examines computer-aided methods of forecasting shrinkage and warpage. And most important of all, the Handbook gives you the data you need to work with. Authoritative and rooted in extensive industrial experience, the expert guidance contained in this handbook offers practical understanding to novices, and new insights to readers already skilled in the art of injection molding and mold making Contains the answers to common problems and detailed advice on how to control mold and post-mold shrinkage and warpage Case Studies illustrate and enrich the text; Data tables provide the empirical data that is essential for success, but hard to come by
Designing Plastic Parts for Assembly by Paul A. Tres Pdf
"Designing Plastic Parts for Assembly" provides an excellent tool for both seasoned part designers and novices to the field, facilitating cost effective design decisions and ensuring that the plastic parts and products will stand up under use. The detailed yet simplified discussion of material selection, manufacturing techniques, and assembly procedures will enable the reader to evaluate plastic materials and to adequately design plastic parts for assembly. The book describes good joint design and implementation, the geometry and nature of the component parts, the types of load involved, and other basic information necessary in order to work successfully in this field. Throughout, the treatment is practice-oriented and focused on everyday problems and situations. The 7th edition introduces a completely new chapter on overmolding and in-mold assembly, as well as a new chapter on bonding, including accompanying examples. Laser molding and ultrasonics coverage are also brought up to date, with illustrative case histories. Contents: - Understanding Plastic Materials - Understanding Safety Factors - Strength of Materials for Plastics - Nonlinear Considerations - Assembly Techniques for Plastics - Press Fitting - Living Hinges - Snap Fitting - Bonding - In-Mold Assembly.
This book focuses on the technology involved in using plastics, explaining the key areas of plastic materials, plastic product design, plastic processing, plastic end-use markets, and issues within the plastics industry, that are critical to working and communicating within the plastics industry .
The Secrets of Building a Plastic Injection Molding Machine by Vincent R. Gingery Pdf
Here is a book that brings the art of plastic injection molding to the home shop level. Working with plastics can be a fun and profitable hobby. If you have ever wanted to produce custom made plastic parts or just want to know how it’s done then this book is for you. Included are complete step by step instructions on how to build a small inexpensive table top injection molding machine capable of injecting up to 1/2 ounce of plastic into a mold. Sources for plastic will be those things normally thrown away. Stuff like plastic milk jugs, soda pop bottles, plastic oil cans etc. You will learn the basic principles of injection molding and how to design and make your own molds. Begin by making a simple mold to test the machine. Then a mold for a plastic knob that will be used on the machine. Progress to a mold for a small plastic container with a snap lid. It won’t be long before you will be creating new products of your own design. I’ll even show you how to cast replacements for broken or missing plastic parts. Just think of the possibilities. And the finished items you make will turn out so nice and look so professional that it will be hard to believe you made them yourself. Construction is simple and straight forward, but it will require basic metal working knowledge and access to a metal lathe and a drill press along with other hand and power tools associated with metal working and machine work in general.
Plastics Injection Molding by José R. Lerma Valero Pdf
Plastics Injection Molding: Scientific Molding, Recommendations, and Best Practices is a user-friendly reference book and training tool, with all the essentials to understand injection molding of plastics. It is a practical guide to refining and controlling the process, increasing robustness and consistency, increasing productivity and profitability, and reducing costs. This book contains structured information on process definitions and parameters, optimization methods, key points, interpretation of data sheets, among other useful recommendations regarding both technology and design. It also provides analysis of process deviation, defects, incidents, etc. as well as a section dedicated to material selection and comparison. It includes a bonus of downloadable Excel spreadsheets for application to scientific molding, process analysis, and optimization. This book is aimed at injection molding technicians, process engineers, quality engineers, mold designers, part designers, simulation engineers, team leaders, plant managers, and those responsible for purchasing plastic materials.
