Poka Yoke

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Poka-Yoke

Nikkan Kogyo Shimbun
Poka Yoke Book PDF

Author : Nikkan Kogyo Shimbun
Publisher : CRC Press
Page : 310 pages
File Size : 53,9 Mb
Release : 1989-02-01
Category : Business & Economics
ISBN : 0915299313

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Poka-Yoke by Nikkan Kogyo Shimbun Pdf

If your goal is 100% zero defects, here is the book for you — a completely illustrated guide to poka-yoke (mistake-proofing) for supervisors and shop-floor workers. Many poka-yoke ideas come from line workers and are implemented with the help of engineering staff or tooling or machine specialists. The result is better product quality and greater participation by workers in efforts to improve your processes, your products, and your company as a whole. The first section of the book uses a simple, illustrated format to summarize many of the concepts and main features of poka-yoke. The second section shows 240 examples of poka-yoke improvements implemented in Japanese plants. The book: Organizes examples according to the broad issue or problem they address. Pinpoints how poka-yoke applies to specific devices, parts and products, categories of improvement methods, and processes. Provides sample improvement forms for you to sketch out your own ideas. Use Poka-yoke in study groups as a model for your improvement efforts. It may be your single most important step toward eliminating defects completely. (For an industrial engineering perspective on how source inspection and poka-yoke can work together to reduce defects to zero, see Shigeo Shingo's Zero Quality Control.)

Zero Quality Control

Shigeo Shingo
Zero Quality Control Book PDF

Author : Shigeo Shingo
Publisher : Taylor & Francis
Page : 330 pages
File Size : 42,5 Mb
Release : 2021-12-16
Category : Business & Economics
ISBN : 9781351403948

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Zero Quality Control by Shigeo Shingo Pdf

A combination of source inspection and mistake-proofing devices is the only method to get you to zero defects. Shigeo Shingo shows you how this proven system for reducing errors turns out the highest quality products in the shortest period of time. Shingo provides 112 specific examples of poka-yoke development devices on the shop floor, most of them costing less than $100 to implement. He also discusses inspection systems, quality control circles, and the function of management with regard to inspection.

A Study of the Toyota Production System

Shigeo Shingo,Andrew P. Dillon
A Study of the Toyota Production System Book PDF

Author : Shigeo Shingo,Andrew P. Dillon
Publisher : CRC Press
Page : 306 pages
File Size : 45,9 Mb
Release : 1989-10-01
Category : Business & Economics
ISBN : 0915299178

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A Study of the Toyota Production System by Shigeo Shingo,Andrew P. Dillon Pdf

This is the "green book" that started it all -- the first book in English on JIT, written from the engineer's viewpoint. When Omark Industries bought 500 copies and studied it companywide, Omark became the American pioneer in JIT. Here is Dr. Shingo's classic industrial engineering rationale for the priority of process-based over operational improvements in manufacturing. He explains the basic mechanisms of the Toyota production system, examines production as a functional network of processes and operations, and then discusses the mechanism necessary to make JIT possible in any manufacturing plant. Provides original source material on Just-ln-Time Demonstrates new ways to think about profit, inventory, waste, and productivity Explains the principles of leveling, standard work procedures, multi-machine handling, supplier relations, and much more If you are a serious student of manufacturing, you will benefit greatly from reading this primary resource on the powerful fundamentals of JIT.

Poka-yoke (Spanish)

H. Hirano
Poka yoke Spanish Book PDF

Author : H. Hirano
Publisher : Routledge
Page : 316 pages
File Size : 46,6 Mb
Release : 2017-10-06
Category : Business & Economics
ISBN : 9781351423779

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Poka-yoke (Spanish) by H. Hirano Pdf

Muchas cosas pueden ir mal en un entorno de trabajo. Cada dia hay oportunidades para cometer errores que resultaran en defectos. Los defectos son despilfarro y, si no se descubren, frustran las espectativas del cliente sobre la calidad. Detras del poka-yoke esta la conviccion de que no es aceptable producir incluso un pequeno numero de articulos defectuosos. Durante mas de 200 visitas a fbricas Japonesas, Productivity ha presenciado el impacto de simples mecanismos poka-yoke instalados por los propios trabajadores para evitar la ocurrencia de defectos. En este libro, 240 ejemplos poka-yoke despertaran su imaginacion para planificar e implantar sistemas de prevencion de errores.Contenido:Errores de proceso Errores de montaje Errores de ensamble Inclusion de items erroneos Errores de insercion Omisiones en montaje Omisiones en proceso Errores de medicion Errores dimensionales Omision de operaciones Errores de operacion Errores de pegado Errores de inspeccion Errores de cableado Errores de pintura Errores de impresion Desalineamientos Errores en preparacion de mquinas Errores de embalaje Desajuste de plantillas y utiles Errores de lavado Problemas miscelaneos

Principles of Operations Management

Jay H. Heizer,Barry Render
Principles of Operations Management Book PDF

Author : Jay H. Heizer,Barry Render
Publisher : Pearson Educación
Page : 710 pages
File Size : 42,5 Mb
Release : 2004
Category : Business & Economics
ISBN : 9702605253

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Principles of Operations Management by Jay H. Heizer,Barry Render Pdf

In this textbook, Heizer (business administration, Texas Lutheran U.) and Render (operations management, Rollins College) provide a broad introduction to the field of operations management. A sampling of topics includes operations strategy for competitive advantage, forecasting, design of goods and services, human resources, e- commerce, project management, inventory management, and maintenance. The CD-ROM contains video case studies, lecture notes, Excel OM and Extend software, and additional practice problems. Annotation copyrighted by Book News Inc., Portland, OR

Practitioner's Guide to Statistics and Lean Six Sigma for Process Improvements

Mikel J. Harry,Prem S. Mann,Ofelia C. De Hodgins,Richard L. Hulbert,Christopher J. Lacke
Practitioner s Guide to Statistics and Lean Six Sigma for Process Improvements Book PDF

Author : Mikel J. Harry,Prem S. Mann,Ofelia C. De Hodgins,Richard L. Hulbert,Christopher J. Lacke
Publisher : John Wiley & Sons
Page : 827 pages
File Size : 50,9 Mb
Release : 2010-01-19
Category : Technology & Engineering
ISBN : 9780470114940

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Practitioner's Guide to Statistics and Lean Six Sigma for Process Improvements by Mikel J. Harry,Prem S. Mann,Ofelia C. De Hodgins,Richard L. Hulbert,Christopher J. Lacke Pdf

This hands-on book presents a complete understanding of Six Sigma and Lean Six Sigma through data analysis and statistical concepts In today's business world, Six Sigma, or Lean Six Sigma, is a crucial tool utilized by companies to improve customer satisfaction, increase profitability, and enhance productivity. Practitioner's Guide to Statistics and Lean Six Sigma for Process Improvements provides a balanced approach to quantitative and qualitative statistics using Six Sigma and Lean Six Sigma methodologies. Emphasizing applications and the implementation of data analyses as they relate to this strategy for business management, this book introduces readers to the concepts and techniques for solving problems and improving managerial processes using Six Sigma and Lean Six Sigma. Written by knowledgeable professionals working in the field today, the book offers thorough coverage of the statistical topics related to effective Six Sigma and Lean Six Sigma practices, including: Discrete random variables and continuous random variables Sampling distributions Estimation and hypothesis tests Chi-square tests Analysis of variance Linear and multiple regression Measurement analysis Survey methods and sampling techniques The authors provide numerous opportunities for readers to test their understanding of the presented material, as the real data sets, which are incorporated into the treatment of each topic, can be easily worked with using Microsoft Office Excel, Minitab, MindPro, or Oracle's Crystal Ball software packages. Examples of successful, complete Six Sigma and Lean Six Sigma projects are supplied in many chapters along with extensive exercises that range in level of complexity. The book is accompanied by an extensive FTP site that features manuals for working with the discussed software packages along with additional exercises and data sets. In addition, numerous screenshots and figures guide readers through the functional and visual methods of learning Six Sigma and Lean Six Sigma. Practitioner's Guide to Statistics and Lean Six Sigma for Process Improvements is an excellent book for courses on Six Sigma and statistical quality control at the upper-undergraduate and graduate levels. It is also a valuable reference for professionals in the fields of engineering, business, physics, management, and finance.

Proceedings of the 6th CIRP-Sponsored International Conference on Digital Enterprise Technology

George Q. Huang,K.L. Mak,Paul G. Maropoulos
Proceedings of the 6th CIRP Sponsored International Conference on Digital Enterprise Technology Book PDF

Author : George Q. Huang,K.L. Mak,Paul G. Maropoulos
Publisher : Springer Science & Business Media
Page : 1754 pages
File Size : 40,9 Mb
Release : 2009-12-12
Category : Technology & Engineering
ISBN : 9783642104305

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Proceedings of the 6th CIRP-Sponsored International Conference on Digital Enterprise Technology by George Q. Huang,K.L. Mak,Paul G. Maropoulos Pdf

This Proceedings volume contains articles presented at the CIRP-Sponsored Inter- tional Conference on Digital Enterprise Technology (DET2009) that takes place December 14–16, 2009 in Hong Kong. This is the 6th DET conference in the series and the first to be held in Asia. Professor Paul Maropoulos initiated, hosted and chaired the 1st International DET Conference held in 2002 at the University of D- ham. Since this inaugural first DET conference, DET conference series has been s- cessfully held in 2004 at Seattle, Washington USA, in 2006 at Setubal Portugal, in 2007 at Bath England, and in 2008 at Nantes France. The DET2009 conference continues to bring together International expertise from the academic and industrial fields, pushing forward the boundaries of research kno- edge and best practice in digital enterprise technology for design and manufacturing, and logistics and supply chain management. Over 120 papers from over 10 countries have been accepted for presentation at DET2009 and inclusion in this Proceedings volume after stringent refereeing process. On behalf of the organizing and program committees, the Editors are grateful to the many people who have made DET2009 possible: to the authors and presenters, es- cially the keynote speakers, to those who have diligently reviewed submissions, to members of International Scientific Committee, Organizing Committee and Advisory Committes, and to colleagues for their hard work in sorting out all the arrangements. We would also like to extend our gratitude to DET2009 sponsors, co-organizers, and supporting organizations.

Lean Production Simplified, Second Edition

Pascal Dennis
Lean Production Simplified Second Edition Book PDF

Author : Pascal Dennis
Publisher : CRC Press
Page : 196 pages
File Size : 46,9 Mb
Release : 2007-03-02
Category : Business & Economics
ISBN : 156327356X

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Lean Production Simplified, Second Edition by Pascal Dennis Pdf

Winner of a Shingo Research and Professional Publication Award Lean Production Simplified, Second Edition is a plain language guide to the lean production system written for the practitioner by a practitioner. It delivers a comprehensive insider's view of lean manufacturing. The author helps the reader to grasp the system as a whole and the factors that animate it by organizing the book around an image of a house of lean production. Highlights include: A comprehensive view of Toyota1s lean manufacturing system A look at the origins and underlying principles of lean Identifying the goals of lean production Practical problem solving for lean production Activities that support involvement - Kaizen circles, suggestion systems, and problem solving This second edition has been updated with expanded information on the Lean Improvement Process; Production Physics and Little's Law - the fundamental equation for both manufacturing and service industries (cycle time = work in process/throughput); Value Stream Thinking - combining processes required to bring the product or service to the customer; Hoshin Planning -- using the Planning and Execution Tree diagram and Problem Solving -- including the "Five Why" method and how to use it. Lean Production Simplified, Second Edition covers each of the components of lean within the context of the entire lean production system. The author's straightforward common sense approach makes this book an easily accessible on-the-floor resource for every operator.

Zero Quality Control

Shigeo Shingo
Zero Quality Control Book PDF

Author : Shigeo Shingo
Publisher : CRC Press
Page : 342 pages
File Size : 52,7 Mb
Release : 1986-04-01
Category : Business & Economics
ISBN : 0915299070

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Zero Quality Control by Shigeo Shingo Pdf

A combination of source inspection and mistake-proofing devices is the only method to get you to zero defects. Shigeo Shingo shows you how this proven system for reducing errors turns out the highest quality products in the shortest period of time. Shingo provides 112 specific examples of poka-yoke development devices on the shop floor, most of them costing less than $100 to implement. He also discusses inspection systems, quality control circles, and the function of management with regard to inspection.

Lean Six Sigma for Small and Medium Sized Enterprises

Jiju Antony,S. Vinodh,E. V. Gijo
Lean Six Sigma for Small and Medium Sized Enterprises Book PDF

Author : Jiju Antony,S. Vinodh,E. V. Gijo
Publisher : CRC Press
Page : 166 pages
File Size : 41,8 Mb
Release : 2017-12-19
Category : Business & Economics
ISBN : 9781315354972

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Lean Six Sigma for Small and Medium Sized Enterprises by Jiju Antony,S. Vinodh,E. V. Gijo Pdf

It is no secret that Lean Six Sigma (LSS) is not as popular with small and medium-sized enterprises (SMEs) as it is with larger ones. However, many SMEs are suppliers to larger entities who are pushing for superior quality and world-class process efficiencies from suppliers. Lean Six Sigma for Small and Medium Sized Enterprises: A Practical Guide provides a roadmap for the successful implementation and deployment of LSS in SMEs. It includes five real-world case studies that demonstrate how LSS tools have been successfully integrated into LSS methodology. Simplifying the terminology and methodology of LSS, this book makes the implementation process accessible. Supplies a general introduction to continuous improvement initiatives in SMEs Identifies the key phases in the introduction and development of LSS initiatives within an SME Details the most powerful LSS tools and techniques that can be used in an SME environment Provides tips on how to make the project selection process more successful This book covers the fundamental challenges and common pitfalls that can be avoided with successful introduction and deployment of LSS in the context of SMEs. Systematically guiding you through the application of the Six Sigma methodology for problem solving, the book devotes separate chapters to the most appropriate tools and techniques that can be useful in each stage of the methodology. Keeping the required math and statistics to a minimum, this practical guide will help you to deploy LSS as your prime methodology for achieving and sustaining world-class efficiency and effectiveness of critical business processes.

TQM Engineering Handbook

D.H. Stamatis
TQM Engineering Handbook Book PDF

Author : D.H. Stamatis
Publisher : CRC Press
Page : 688 pages
File Size : 42,7 Mb
Release : 1997-06-26
Category : Technology & Engineering
ISBN : 082470083X

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TQM Engineering Handbook by D.H. Stamatis Pdf

Offering a model, an implementing strategy, as well as traditional and nontraditional methods for the successful enhancement and maintenance of quality, this work establishes a rationale for the continuation of Total Quality Management (TQM) in all organizations. It considers leading quality-related topics, such as unusual charts, supplier-organization-customer relationships, customer needs and expectations, instructional design, adult learning, advanced quality planning, and reliability.

Liquid Lean

Raymond C. Floyd
Liquid Lean Book PDF

Author : Raymond C. Floyd
Publisher : CRC Press
Page : 331 pages
File Size : 50,6 Mb
Release : 2010-02-24
Category : Business & Economics
ISBN : 9781420088632

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Liquid Lean by Raymond C. Floyd Pdf

While Lean practices have been successfully implemented into the process industry with excellent results for over 20 years (including the author‘s own award winning example at Exxon Chemical), that industry has been especially slow in adopting Lean. Part of the problem is that the process industry needs its own version of Lean. The larger part of t

Handbook of Industrial Engineering

Gavriel Salvendy
Handbook of Industrial Engineering Book PDF

Author : Gavriel Salvendy
Publisher : John Wiley & Sons
Page : 2846 pages
File Size : 55,9 Mb
Release : 2001-05-25
Category : Business & Economics
ISBN : 0471330574

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Handbook of Industrial Engineering by Gavriel Salvendy Pdf

Unrivaled coverage of a broad spectrum of industrial engineering concepts and applications The Handbook of Industrial Engineering, Third Edition contains a vast array of timely and useful methodologies for achieving increased productivity, quality, and competitiveness and improving the quality of working life in manufacturing and service industries. This astoundingly comprehensive resource also provides a cohesive structure to the discipline of industrial engineering with four major classifications: technology; performance improvement management; management, planning, and design control; and decision-making methods. Completely updated and expanded to reflect nearly a decade of important developments in the field, this Third Edition features a wealth of new information on project management, supply-chain management and logistics, and systems related to service industries. Other important features of this essential reference include: * More than 1,000 helpful tables, graphs, figures, and formulas * Step-by-step descriptions of hundreds of problem-solving methodologies * Hundreds of clear, easy-to-follow application examples * Contributions from 176 accomplished international professionals with diverse training and affiliations * More than 4,000 citations for further reading The Handbook of Industrial Engineering, Third Edition is an immensely useful one-stop resource for industrial engineers and technical support personnel in corporations of any size; continuous process and discrete part manufacturing industries; and all types of service industries, from healthcare to hospitality, from retailing to finance. Of related interest . . . HANDBOOK OF HUMAN FACTORS AND ERGONOMICS, Second Edition Edited by Gavriel Salvendy (0-471-11690-4) 2,165 pages 60 chapters "A comprehensive guide that contains practical knowledge and technical background on virtually all aspects of physical, cognitive, and social ergonomics. As such, it can be a valuable source of information for any individual or organization committed to providing competitive, high-quality products and safe, productive work environments."-John F. Smith Jr., Chairman of the Board, Chief Executive Officer and President, General Motors Corporation (From the Foreword)

Universal and Accessible Design for Products, Services, and Processes

Robert F. Erlandson
Universal and Accessible Design for Products Services and Processes Book PDF

Author : Robert F. Erlandson
Publisher : CRC Press
Page : 286 pages
File Size : 44,5 Mb
Release : 2007-08-03
Category : Business & Economics
ISBN : 9781420007664

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Universal and Accessible Design for Products, Services, and Processes by Robert F. Erlandson Pdf

New laws, global competition, technological advances, and evolving societal values toward disability all demand the integration of universal and accessible design principles into the general practice of the design community. This growing international movement forces competitors to expand their traditional concepts of design and adopt these princip

Implementing Six Sigma

Forrest W. Breyfogle, III
Implementing Six Sigma Book PDF

Author : Forrest W. Breyfogle, III
Publisher : John Wiley & Sons
Page : 1231 pages
File Size : 51,8 Mb
Release : 2003-11-24
Category : Technology & Engineering
ISBN : 9780471476320

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Implementing Six Sigma by Forrest W. Breyfogle, III Pdf

Das bewährte Handbuch zum Statistiktool Six Sigma - jetzt in neuer, aktualisierter Auflage! - besprochen werden täglich benötigte Verfahren und deren Implementation - erweiterte Behandlung u.a. des Benchmarkings - mit vielen praxisnahen Übungen - enthält Pläne, Checklisten und Übersichten häufig auftretender Fehler