Practical Plant Failure Analysis

Author : Neville W. Sachs
Publisher : CRC Press
Page : 290 pages
File Size : 48,9 Mb
Release : 2016-04-19
Category : Technology & Engineering
ISBN : 9781420020007

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Practical Plant Failure Analysis by Neville W. Sachs Pdf

Component failures result from a combination of factors involving materials science, mechanics, thermodynamics, corrosion, and tribology. With the right guidance, you don’t have to be an authority in all of these areas to become skilled at diagnosing and preventing failures. Based on the author’s more than thirty years of experience, Practical Plant Failure Analysis: A Guide to Understanding Machinery Deterioration and Improving Equipment Reliability is a down-to-earth guide to improving machinery maintenance and reliability. Illustrated with hundreds of diagrams and photographs, this book examines... · When and how to conduct a physical failure analysis · Basic material properties including heat treating mechanisms, work hardening, and the effects of temperature changes on material properties · The differences in appearance between ductile overload, brittle overload, and fatigue failures · High cycle fatigue and how to differentiate between high stress concentrations and high operating stresses · Low cycle fatigue and unusual fatigue situations · Lubrication and its influence on the three basic bearing designs · Ball and roller bearings, gears, fasteners, V-belts, and synchronous belts Taking a detailed and systematic approach, Practical Plant Failure Analysis thoroughly explains the four major failure mechanisms—wear, corrosion, overload, and fatigue—as well as how to identify them. The author clearly identifies how these mechanisms appear in various components and supplies convenient charts that demonstrate how to identify the specific causes of failure.

Author : Neville W Sachs, P.E.
Publisher : CRC Press
Page : 382 pages
File Size : 49,8 Mb
Release : 2019-10-08
Category : Technology & Engineering
ISBN : 9780429835520

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Practical Plant Failure Analysis by Neville W Sachs, P.E. Pdf

This is a practical guide for those who do the work of maintaining and improving the reliability of mechanical machinery. It is for engineers and skilled trades personnel who want to understand how failures happen and how the physical causes of the great majority can be readily diagnosed in the field. It explains the four major failure mechanisms, wear, corrosion, overload, and fatigue and, using easy-to-read charts, how they can be diagnosed at the site of the failure. Then, knowing the physical failure mechanics involved, the reader can accurately solve the human causes. To improve the reader’s understanding, all the diagrams and most of the tables have been redrawn. The number of actual failure examples has been increased, plus the last chapter on miscellaneous machine elements includes new material on couplings, universal joints, and plain bearings. Features A practical field guide showing how to recognize how failures occur that can be used to solve more than 85% of mechanical machinery failures Incorporates multiple easy-to-follow logic trees to help the reader diagnose the physical causes of the failure without needing detailed laboratory analysis Explains how the mechanics, corrosion, materials science, and tribology of components can fit together to improve machinery reliability Includes more than 150 completely redrawn charts and tables, plus almost 250 actual failure photographs to help guide the reader to an accurate analysis Contains clear and detailed explanations of how lubricants function and the critical roles of corrosion and lubrication play in causing mechanical failures

Author : P E Sachs,Taylor & Francis Group
Publisher : CRC Press
Page : 400 pages
File Size : 42,9 Mb
Release : 2021-09-30
Category : Electronic
ISBN : 1032176857

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Practical Plant Failure Analysis by P E Sachs,Taylor & Francis Group Pdf

This book is designed for engineering and skilled trades personnel involved in improving machinery maintenance and reliability. It explains the four major failure mechanisms and how to identify them. Knowing the physical failure mechanics involved, the reader can then solve the physical and human causes.

Author : Hani M. Tawancy,Anwar Ul-Hamid,Nureddin M. Abbas
Publisher : CRC Press
Page : 614 pages
File Size : 42,6 Mb
Release : 2004-08-30
Category : Technology & Engineering
ISBN : 9780203026298

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Practical Engineering Failure Analysis by Hani M. Tawancy,Anwar Ul-Hamid,Nureddin M. Abbas Pdf

Filling a gap in the literature, Practical Engineering Failure Analysis vividly demonstrates the correct methodology to conduct successful failure analyses, as well as offering the background necessary for these investigations. This authoritative reference covers procedures to reduce the occurrence of component failures due to errors in material se

Author : Heinz P. Bloch,Fred K. Geitner
Publisher : Butterworth-Heinemann
Page : 734 pages
File Size : 55,6 Mb
Release : 1994
Category : Business & Economics
ISBN : UOM:39015033149025

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Machinery Failure Analysis and Troubleshooting by Heinz P. Bloch,Fred K. Geitner Pdf

Author : Heinz P. Bloch,Fred K. Geitner
Publisher : Butterworth-Heinemann
Page : 760 pages
File Size : 46,7 Mb
Release : 2012-12-10
Category : Technology & Engineering
ISBN : 9780123860460

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Machinery Failure Analysis and Troubleshooting by Heinz P. Bloch,Fred K. Geitner Pdf

Solve the machinery failure problems costing you time and money with this classic, comprehensive guide to analysis and troubleshooting Provides detailed, complete and accurate information on anticipating risk of component failure and avoiding equipment downtime Includes numerous photographs of failed parts to ensure you are familiar with the visual evidence you need to recognize Covers proven approaches to failure definition and offers failure identification and analysis methods that can be applied to virtually all problem situations Demonstrates with examples how the progress and results of failure analysis and troubleshooting efforts can be documented and monitored Failures of machinery in a plant setting can have wide-ranging consequences and in order to stay competitive, corporations across all industries must optimize the efficiency and reliability of their machinery. Machinery Failure Analysis and Troubleshooting is a trusted, established reference in the field, authored by two well-known authorities on failure and reliability. Structured to teach failure identification and analysis methods that can be applied to almost all problem situations, this eagerly awaited update takes in the wealth of technological advances and changes in approach seen since the last edition published more than a decade ago. Covering both the engineering detail and management theory, Machinery Failure Analysis and Troubleshooting provides a robust go-to reference and training resource for all engineers and managers working in manufacturing and process plants. Provides detailed, complete and accurate information on anticipating risk of component failure and avoiding equipment downtime Presents documented failure case studies and analyzes the procedures employed to define events that led to component or systems failure Includes numerous photographs of failed parts to ensure readers are familiar with the visual evidence they need to recognize

Author : R. Keith Mobley
Publisher : Elsevier
Page : 296 pages
File Size : 55,9 Mb
Release : 1999-06-16
Category : Business & Economics
ISBN : 9780080516424

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Root Cause Failure Analysis by R. Keith Mobley Pdf

Root Cause Failure Analysis provides the concepts needed to effectively perform industrial troubleshooting investigations. It describes the methodology to perform Root Cause Failure Analysis (RCFA), one of the hottest topics currently in maintenance engineering. It also includes detailed equipment design and troubleshooting guidelines, which are needed to perform RCFA on machinery found in most production facilities. This is the latest book in a new series published by Butterworth-Heinemann in association with PLANT ENGINEERING magazine. PLANT ENGINEERING fills a unique information need for the men and women who operate and maintain industrial plants. It bridges the information gap between engineering education and practical application. As technology advances at increasingly faster rates, this information service is becoming more and more important. Since its first issue in 1947, PLANT ENGINEERING has stood as the leading problem-solving information source for America's industrial plant engineers, and this book series will effectively contribute to that resource and reputation. Provides information essential to industrial troubleshooting investigations Describes the methods of root cause failure analysis, a hot topic in maintenance engineering Includes detailed equipment-design guidelines

Author : Jose Luis Otegui
Publisher : Springer Science & Business Media
Page : 313 pages
File Size : 43,6 Mb
Release : 2014-01-02
Category : Technology & Engineering
ISBN : 9783319039107

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Failure Analysis by Jose Luis Otegui Pdf

This book addresses the failures of structural elements, i.e. those components whose primary mission is to withstand mechanical loads. The book is intended as a self-contained source for those with different technical grades, engineers and scientists but also technicians in the field can benefit from its reading.

Author : ASM International,Steve Lampman
Publisher : ASM International
Page : 486 pages
File Size : 44,9 Mb
Release : 2003-01-01
Category : Technology & Engineering
ISBN : 9781615030736

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Characterization and Failure Analysis of Plastics by ASM International,Steve Lampman Pdf

The selection and application of engineered materials is an integrated process that requires an understanding of the interaction between materials properties, manufacturing characteristics, design considerations, and the total life cycle of the product. This reference book on engineering plastics provides practical and comprehensive coverage on how the performance of plastics is characterized during design, property testing, and failure analysis. The fundamental structure and properties of plastics are reviewed for general reference, and detailed articles describe the important design factors, properties, and failure mechanisms of plastics. The effects of composition, processing, and structure are detailed in articles on the physical, chemical, thermal, and mechanical properties. Other articles cover failure mechanisms such as: crazing and fracture; impact loading; fatigue failure; wear failures, moisture related failure; organic chemical related failure; photolytic degradation; and microbial degradation. Characterization of plastics in failure analysis is described with additional articles on analysis of structure, surface analysis, and fractography.

Author : Trinath Sahoo
Publisher : John Wiley & Sons
Page : 354 pages
File Size : 41,7 Mb
Release : 2021-05-18
Category : Technology & Engineering
ISBN : 9781119615545

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Root Cause Failure Analysis by Trinath Sahoo Pdf

Root Cause Failure Analysis Provides the knowledge and failure analysis skills necessary for preventing and investigating process equipment failures Process equipment and piping systems are essential for plant availability and performance. Regularly exposed to hazardous service conditions and damage mechanisms, these critical plant assets can result in major failures if not effectively monitored and assessed—potentially causing serious injuries and significant business losses. When used proactively, Root Cause Failure Analysis (RCFA) helps reliability engineers inspect the process equipment and piping system before any abnormal conditions occur. RCFA is equally important after a failure happens: it determines the impact of a failure, helps control the resultant damage, and identifies the steps for preventing future problems. Root Cause Failure Analysis: A Guide to Improve Plant Reliability offers readers clear understanding of degradation mechanisms of process equipment and the concepts needed to perform industrial RCFA investigations. This comprehensive resource describes the methodology of RCFA and provides multiple techniques and industry practices for identifying, predicting, and evaluating equipment failures. Divided into two parts, the text first introduces Root Cause Analysis, explains the failure analysis process, and discusses the management of both human and latent error. The second part focuses on failure analysis of various components such as bolted joints, mechanical seals, steam traps, gearboxes, bearings, couplings, pumps, and compressors. This authoritative volume: Illustrates how failures are associated with part integrity, a complete system, or the execution of an engineering process Describes how proper design, operation, and maintenance of the equipment help to enhance their reliability Covers analysis techniques and industry practices including 5-Why RCFA, fault tree analysis, Pareto charts, and Ishikawa diagrams Features a detailed case study of process plant machinery and a chapter on proactive measures for avoiding failures Bridging the gap between engineering education and practical application, Root Cause Failure Analysis: A Guide to Improve Plant Reliability is an important reference and guide for industrial professionals, including process plant engineers, planning managers, operation and maintenance engineers, process designers, chemical engineers, and instrument engineers. It is also a valuable text for researchers, instructors, and students in relevant areas of engineering and science.

Author : Heinz P. Bloch,Fred K. Geitner
Publisher : Elsevier
Page : 700 pages
File Size : 48,8 Mb
Release : 1997-09-11
Category : Technology & Engineering
ISBN : 0080510582

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Practical Machinery Management for Process Plants: Volume 2 by Heinz P. Bloch,Fred K. Geitner Pdf

This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.

Author : Trinath Sahoo
Publisher : John Wiley & Sons
Page : 352 pages
File Size : 51,9 Mb
Release : 2021-05-06
Category : Technology & Engineering
ISBN : 9781119615613

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Root Cause Failure Analysis by Trinath Sahoo Pdf

Root Cause Failure Analysis Provides the knowledge and failure analysis skills necessary for preventing and investigating process equipment failures Process equipment and piping systems are essential for plant availability and performance. Regularly exposed to hazardous service conditions and damage mechanisms, these critical plant assets can result in major failures if not effectively monitored and assessed—potentially causing serious injuries and significant business losses. When used proactively, Root Cause Failure Analysis (RCFA) helps reliability engineers inspect the process equipment and piping system before any abnormal conditions occur. RCFA is equally important after a failure happens: it determines the impact of a failure, helps control the resultant damage, and identifies the steps for preventing future problems. Root Cause Failure Analysis: A Guide to Improve Plant Reliability offers readers clear understanding of degradation mechanisms of process equipment and the concepts needed to perform industrial RCFA investigations. This comprehensive resource describes the methodology of RCFA and provides multiple techniques and industry practices for identifying, predicting, and evaluating equipment failures. Divided into two parts, the text first introduces Root Cause Analysis, explains the failure analysis process, and discusses the management of both human and latent error. The second part focuses on failure analysis of various components such as bolted joints, mechanical seals, steam traps, gearboxes, bearings, couplings, pumps, and compressors. This authoritative volume: Illustrates how failures are associated with part integrity, a complete system, or the execution of an engineering process Describes how proper design, operation, and maintenance of the equipment help to enhance their reliability Covers analysis techniques and industry practices including 5-Why RCFA, fault tree analysis, Pareto charts, and Ishikawa diagrams Features a detailed case study of process plant machinery and a chapter on proactive measures for avoiding failures Bridging the gap between engineering education and practical application, Root Cause Failure Analysis: A Guide to Improve Plant Reliability is an important reference and guide for industrial professionals, including process plant engineers, planning managers, operation and maintenance engineers, process designers, chemical engineers, and instrument engineers. It is also a valuable text for researchers, instructors, and students in relevant areas of engineering and science.

Author : Ronald Huston,Harold Josephs
Publisher : CRC Press
Page : 831 pages
File Size : 45,6 Mb
Release : 2008-12-17
Category : Science
ISBN : 9781040063347

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Practical Stress Analysis in Engineering Design by Ronald Huston,Harold Josephs Pdf

Updated and revised, this book presents the application of engineering design and analysis based on the approach of understanding the physical characteristics of a given problem and then modeling the important aspects of the physical system. This third edition provides coverage of new topics including contact stress analysis, singularity functions,

Author : Randy Riddell
Publisher : CRC Press
Page : 147 pages
File Size : 53,5 Mb
Release : 2022-06-07
Category : Technology & Engineering
ISBN : 9781000644241

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Practical Root Cause Failure Analysis by Randy Riddell Pdf

Root Cause Failure Analysis (RCFA) is a method used by maintenance and reliability industry professionals as one of the key tools to drive improvement. This book offers a quick guide to the applications involved in performing a successful RCFA by providing a foundational view of maintenance and reliability strategies. It also highlights the practical applications of RCFA and identifies how to achieve a successful RCFA, as well as discussing common equipment failures and how to solve them. Case studies on topics including pump system failure analysis and vibration analysis are included. Suggests examples on how to solve common failure on many types of equipment, including fatigue, pumps, bearings, and mechanical power transmission Highlights practical applications of RCFA Identifies key elements for how to achieve a successful RCFA Presents case studies on topics including pump system failure analysis and vibration analysis The book is a must-read for any reliability engineer, particularly mechanical reliability professionals.

Author : Abdel Salam Hamdy Makhlouf,Mahmood Aliofkhazraei
Publisher : Butterworth-Heinemann
Page : 448 pages
File Size : 44,5 Mb
Release : 2015-09-01
Category : Technology & Engineering
ISBN : 9780081001264

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Handbook of Materials Failure Analysis with Case Studies from the Oil and Gas Industry by Abdel Salam Hamdy Makhlouf,Mahmood Aliofkhazraei Pdf

Handbook of Materials Failure Analysis: With Case Studies from the Oil and Gas Industry provides an updated understanding on why materials fail in specific situations, a vital element in developing and engineering new alternatives. This handbook covers analysis of materials failure in the oil and gas industry, where a single failed pipe can result in devastating consequences for people, wildlife, the environment, and the economy of a region. The book combines introductory sections on failure analysis with numerous real world case studies of pipelines and other types of materials failure in the oil and gas industry, including joint failure, leakage in crude oil storage tanks, failure of glass fibre reinforced epoxy pipes, and failure of stainless steel components in offshore platforms, amongst others. Introduces readers to modern analytical techniques in materials failure analysis Combines foundational knowledge with current research on the latest developments and innovations in the field Includes numerous compelling case studies of materials failure in oil and gas pipelines and drilling platforms