Practical Process Control For Engineers And Technicians
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Practical Process Control for Engineers and Technicians by Wolfgang Altmann Pdf
This book is aimed at engineers and technicians who need to have a clear, practical understanding of the essentials of process control, loop tuning and how to optimize the operation of their particular plant or process. The reader would typically be involved in the design, implementation and upgrading of industrial control systems. Mathematical theory has been kept to a minimum with the emphasis throughout on practical applications and useful information. This book will enable the reader to: * Specify and design the loop requirements for a plant using PID control * Identify and apply the essential building blocks in automatic control * Apply the procedures for open and closed loop tuning * Tune control loops with significant dead-times * Demonstrate a clear understanding of analog process control and how to tune analog loops * Explain concepts used by major manufacturers who use the most up-to-date technology in the process control field · A practical focus on the optimization of process and plant · Readers develop professional competencies, not just theoretical knowledge · Reduce dead-time with loop tuning techniques
Practical Process Control for Engineers and Technicians by Wolfgang Altmann Pdf
This book is aimed at engineers and technicians who need to have a clear, practical understanding of the essentials of process control, loop tuning and how to optimize the operation of their particular plant or process. The reader would typically be involved in the design, implementation and upgrading of industrial control systems. Mathematical theory has been kept to a minimum with the emphasis throughout on practical applications and useful information. This book will enable the reader to: * Specify and design the loop requirements for a plant using PID control * Identify and apply the essential building blocks in automatic control * Apply the procedures for open and closed loop tuning * Tune control loops with significant dead-times * Demonstrate a clear understanding of analog process control and how to tune analog loops * Explain concepts used by major manufacturers who use the most up-to-date technology in the process control field · A practical focus on the optimization of process and plant · Readers develop professional competencies, not just theoretical knowledge · Reduce dead-time with loop tuning techniques
Practical Process Control introduces process control to engineers and technicians unfamiliar with control techniques, providing an understanding of how to actually apply control in a real industrial environment. It avoids analytical treatment of the numerous statistical process control techniques to concentrate on the practical problems involved. A practical approach is taken, making it relevant in virtually all manufacturing and process industries. There is currently no information readily available to practising engineers or students that discusses the real problems and such material is long overdue. An indispensable guide for all those involved in process control Includes equipment specification, troubleshooting, system specification and design Provided with guidelines of HOW TO and HOW NOT TO install process control
Control Loop Foundation by Terrence L. Blevins,Mark Nixon Pdf
In this in-depth book, the authors address the concepts and terminology that are needed to work in the field of process control. The material is presented in a straightforward manner that is independent of the control system manufacturer. It is assumed that the reader may not have worked in a process plant environment and may be unfamiliar with the field devices and control systems. Much of the material on the practical aspects of control design and process applications is based on the authors personal experience gained in working with process control systems. Thus, the book is written to act as a guide for engineers, managers, technicians, and others that are new to process control or experienced control engineers who are unfamiliar with multi-loop control techniques. After the traditional single-loop and multi-loop techniques that are most often used in industry are covered, a brief introduction to advanced control techniques is provided. Whether the reader of this book is working as a process control engineer, working in a control group or working in an instrument department, the information will set the solid foundation needed to understand and work with existing control systems or to design new control applications. At various points in the chapters on process characterization and control design, the reader has an opportunity to apply what was learned using web-based workshops. The only items required to access these workshops are a high-speed Internet connection and a web browser. Dynamic process simulations are built into the workshops to give the reader a realistic "hands-on" experience. Also, one chapter of the book is dedicated to techniques that may be used to create process simulations using tools that are commonly available within most distributed control systems. At various points in the chapters on process characterization and control design, the reader has an opportunity to apply what was learned using web-based workshops. The only items required to access these workshops are a high-speed Internet connection and a web browser. Dynamic process simulations are built into the workshops to give the reader a realistic "hands-on" experience. Also, one chapter of the book is dedicated to techniques that may be used to create process simulations using tools that are commonly available within most distributed control systems. As control techniques are introduced, simple process examples are used to illustrate how these techniques are applied in industry. The last chapter of the book, on process applications, contains several more complex examples from industry that illustrate how basic control techniques may be combined to meet a variety of application requirements. As control techniques are introduced, simple process examples are used to illustrate how these techniques are applied in industry. The last chapter of the book, on process applications, contains several more complex examples from industry that illustrate how basic control techniques may be combined to meet a variety of application requirements.
This expanded new edition is specifically designed to meet the needs of the process industry, and closes the gap between theory and practice. Back-to-basics approach, with a focus on techniques that have an immediate practical application, and heavy maths relegated to the end of the book Written by an experienced practitioner, highly regarded by major corporations, with 25 years of teaching industry courses Supports the increasing expectations for Universities to teach more practical process control (supported by IChemE)
Practical Digital Signal Processing by Edmund Lai Pdf
The aim of this book is to introduce the general area of Digital Signal Processing from a practical point of view with a working minimum of mathematics. The emphasis is placed on the practical applications of DSP: implementation issues, tricks and pitfalls. Intuitive explanations and appropriate examples are used to develop a fundamental understanding of DSP theory, laying a firm foundation for the reader to pursue the matter further. The reader will develop a clear understanding of DSP technology in a variety of fields from process control to communications. * Covers the use of DSP in different engineering sectors, from communications to process control * Ideal for a wide audience wanting to take advantage of the strong movement towards digital signal processing techniques in the engineering world * Includes numerous practical exercises and diagrams covering many of the fundamental aspects of digital signal processing
Practical Troubleshooting of Electrical Equipment and Control Circuits by Mark Brown,Jawahar Rawtani,Dinesh Patil Pdf
There is a large gap between what you learn in college and the practical knowhow demanded in the working environment, running and maintaining electrical equipment and control circuits. Practical Troubleshooting of Electrical Equipment and Control Circuits focuses on the hands-on knowledge and rules-of-thumb that will help engineers and employers by increasing knowledge and skills, leading to improved equipment productivity and reduced maintenance costs. Practical Troubleshooting of Electrical Equipment and Control Circuits will help engineers and technicians to identify, prevent and fix common electrical equipment and control circuits. The emphasis is on practical issues that go beyond typical electrical principles, providing a tool-kit of skills in solving electrical problems, ranging from control circuits to motors and variable speed drives. The examples in the book are designed to be applicable to any facility. Discover the practical knowhow and rules-of-thumb they don't teach you in the classroom Diagnose electrical problems 'right first time' Reduce downtime
Practical Process Control (loop tuning and troubleshooting). This book differs from others on the market in several respects. First, the presentation is totally in the time domain (the word "LaPlace" is nowhere to be found). The focus of the book is actually troubleshooting, not tuning. If a controller is "tunable", the tuning procedure will be straightforward and uneventful. But if a loop is "untunable", difficulties will be experienced, usually early in the tuning effort. The nature of any difficulty provides valuable clues to what is rendering the loop "untunable". For example, if reducing the controller gain leads to increased oscillations, one should look for possible interaction with one or more other loops. Tuning difficulties are always symptoms of other problems; effective troubleshooting involves recognizing the clues, identifying the root cause of the problem, and making corrections. Furthermore, most loops are rendered "untunable" due to some aspect of the steady-state behavior of the process. Consequently, the book focuses more on the relationship of process control to steady-state process characteristics than to dynamic process characteristics. One prerequisite to effective troubleshooting is to "demystify" some of the characteristics of the PID control equations. One unique aspect of this book is that it explains in the time domain all aspects of the PID control equation (including as the difference between the parallel and series forms of the PID, the reset feedback form of the PID equation, reset windup protection, etc.) The book stresses an appropriate P&I (process and instrumentation) diagram as critical to successful tuning. If the P&I is not right, tuning difficulties are inevitable. Developing and analyzing P&I diagrams is a critical aspect of troubleshooting.
Practical Hydraulic Systems: Operation and Troubleshooting for Engineers and Technicians by Ravi Doddannavar,Andries Barnard,Jayaraman Ganesh Pdf
Whatever your hydraulic applications, Practical Hydraulic Systems: Operation & Troubleshooting For Engineers & Technicians will help you to increase your knowledge of the fundamentals, improve your maintenance programs and become an excellent troubleshooter of problems in this area. Cutaways of all major components are included in the book to visually demonstrate the components' construction and operation. Developing an understanding of how it works leads to an understanding of how and why it fails. Multimedia views of the equipment are shown, to give as realistic a view of hydraulic systems as possible. The book is highly practical, comprehensive and interactive. It discusses Hydraulic Systems construction, design applications, operations, maintenance, and management issues and provides you with the most up-to-date information and Best Practice in dealing with the subject. * A focus on maintenance and troubleshooting makes this book essential reading for practising engineers. * Written to cover the requirements of mechanical / industrial and civil engineering. * Cutaway diagrams demonstrate the construction and operation of key equipment.
The Practical Application of the Process Capability Study by Douglas B. Relyea Pdf
Creating a universal language for problem solving, The Practical Application of the Process Capability Study: Evolving from Product Control to Process Control delineates the process capability study, a powerful tool that, when understood and implemented, provides benefits to every department within a manufacturing organization. With easy to read, step-by-step flow diagrams on how to perform process capability studies and measurement process analyses, the book’s coverage includes: The benefits of statistical process control over statistical product control Real-world industrial examples and case studies illustrating how to use the techniques Ways for management to determine if the investment in process capability studies is providing an appropriate return Methods to correct lack of stability and capability once either condition has been identified, such as the ANOVA technique and the simple three-factor designed experiment A flow chart that enables machine operators to execute a process capability study without interfering with productivity A great deal of information is available on the technical concepts of the process capability study, much of it emphasizing the mathematics. Unfortunately, concentrating on the math and fine distinctions, such as the difference between alpha- and beta-type errors, has created barriers preventing many from fully appreciating the basic concepts, the simplicity, and the usefulness of the tool. This book shows you how to use the process capability study to increase return on investment from your statistical process control/Six Sigma effort and make your company more competitive.
Practical Data Acquisition for Instrumentation and Control Systems by John Park,Steve Mackay Pdf
Introduction to Data Acquisition & Control; Analog and Digital Signals; Signal Conditioning; The Personal Computer for Real Time Work; Plug-in Data Acquisition Boards; Serial Data Communications; Distributed & Standalone Loggers/Controllers; IEEE 488 Standard; Ethernet & LAN Systems; The Universal Serial Bus (USB); Specific Techniques; The PCMCIA Card; Appendix A: Glossary; Appendix B: IBM PC Bus Specifications; Appendix C: Review of the Intel 8255 PPI Chip; Appendix D: Review of the Intel 8254 Timer-Counter Chip; Appendix E: Thermocouple Tables; Appendix F: Numbers Systems; Appendix G: GPIB (IEEE-488) Mnemonics & their Definition; Appendix H: Practical Laboratories & Demonstrations; Appendix I: Command Structure & Programming.
Instrumentation for Process Measurement and Control, Third Editon by Norman A. Anderson Pdf
The perennially bestselling third edition of Norman A. Anderson's Instrumentation for Process Measurement and Control provides an outstanding and practical reference for both students and practitioners. It introduces the fields of process measurement and feedback control and bridges the gap between basic technology and more sophisticated systems. Keeping mathematics to a minimum, the material meets the needs of the instrumentation engineer or technician who must learn how equipment operates. I t covers pneumatic and electronic control systems, actuators and valves, control loop adjustment, combination control systems, and process computers and simulation
Basic and Advanced Regulatory Control by Harold L. Wade Pdf
Intended for control system engineers working in the chemical, refining, paper, and utility industries, this book reviews the general characteristics of processes and control loops, provides an intuitive feel for feedback control behavior, and explains how to obtain the required control action witho
