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Author : Anil Kumar Biswas
Publisher : Unknown
Page : 528 pages
File Size : 51,6 Mb
Release : 1981
Category : Blast-furnaces
ISBN : 0949917087
Author : Ian Cameron,Mitren Sukhram,Kyle Lefebvre,William Davenport
Publisher : Elsevier
Page : 828 pages
File Size : 46,6 Mb
Release : 2019-10-22
Category : Technology & Engineering
ISBN : 9780128142288
Blast Furnace Ironmaking: Analysis, Control, and Optimization uses a fundamental first principles approach to prepare a blast furnace mass and energy balance in ExcelTM. Robust descriptions of the main equipment and systems, process technologies, and best practices used in a modern blast furnace plant are detailed. Optimization tools are provided to help the reader find the best blast furnace fuel mix and related costs, maximize output, or evaluate other operational strategies using the ExcelTM model that the reader will develop. The first principles blast furnace ExcelTM model allows for more comprehensive process assessments than the 'rules of thumb' currently used by the industry. This book is suitable for undergraduate and postgraduate science and engineering students in the fields of chemical, mechanical, metallurgical and materials engineering. Additionally, steel company engineers, process technologists, and management will find this book useful with its fundamental approach, best practices description, and perspective on the future. Provides sample problems, answers and assignments for each chapter Explores how to optimize the blast furnace operation while maintaining required temperatures and gas flowrates Describes all major blast furnace equipment and best practices Features blast furnace operating data from five continents
Author : M. Geerdes,R. Chaigneau,O. Lingiardi
Publisher : IOS Press
Page : 276 pages
File Size : 55,5 Mb
Release : 2020-11-04
Category : Technology & Engineering
ISBN : 9781643681238
Modern Blast Furnace Ironmaking – An Introduction (Fourth Edition, 2020) describes the principles of the blast furnace process. As a starting point, the blast furnace is seen as a simple iron ore melter, while gradually the physical, chemical and metallurgical background of the blast furnace process is clarified. The book focuses on the control of the process with respect to thermal control, gas flow control and casthouse operation. In this book, all essential process details are described and a special focus is on cost optimization by low coke rates and on management of the process in case of disturbances and upsets. The optimization of the blast furnace is not only based on “best practice transfer”, but also requires conceptual understanding why a measure works in some cases and not in other cases. In other words, operational improvement is not only based on know–how, but as well on know–why. This publication can be used as an introductory text for students of metallurgy as well as for blast furnace operators and management.
Author : Maarten Geerdes,Hisko Toxopeus,Cor van der Vliet
Publisher : IOS Press
Page : 176 pages
File Size : 49,5 Mb
Release : 2009
Category : Technology & Engineering
ISBN : 9781607500407
"This publication was and can be used as an introductory text for students of metallurgy as well as for blast furnace operators and management. The latter will benefit to solve operational problems and process optimization issues." --Book Jacket.
Author : M. Geerdes,R. Chaigneau,I. Kurunov
Publisher : IOS Press
Page : 228 pages
File Size : 54,6 Mb
Release : 2015-04-07
Category : Technology & Engineering
ISBN : 9781614994992
This book describes the blast furnace process for operators. As a starting point, the blast furnace is seen as a simple iron ore melter, while gradually the physical, chemical and metallurgical background is clarified. Operational observations, challenges and remedies are explained from this perspective. Optimization of the blast furnace process is not only based on “best practice transfer”, but also requires conceptual understanding of what works when. In other words: operational improvement is not only based on know–how, but on know–why as well. With Modern Blast Furnace Ironmaking – An Introduction (Third Edition, 2015) the reader has a compact compendium of the blast furnace process available: by operators and for operators and for those who are preparing to become operators.
Author : J. G. Peacey,W. G. Davenport
Publisher : Elsevier
Page : 266 pages
File Size : 53,6 Mb
Release : 2016-06-06
Category : Technology & Engineering
ISBN : 9781483140872
The Iron Blast Furnace: Theory and Practice presents theoretical, experimental, and operational evidence about the iron blast furnace as well as a mathematical description of its operation. This book includes a set of equations that accurately describe stoichiometric and enthalpy balances for the process and which are consistent with observed temperatures and compositions in the furnace stack. These equations, which have been devised on the basis of the Rist approach, show the effects of altering any blast-furnace variable on the other operating requirements of the process. This monograph is comprised of 14 chapters and begins with a brief description of the blast-furnace process. The next chapter takes a look inside the furnace, paying particular attention to its behavior in front of the tuyères and the kinetics of the coke gasification reaction. The reader is then introduced to the thermodynamics and stoichiometry of the blast-furnace process; enthalpy balance for the bottom segment of the furnace; the effects of tuyères injectants on blast-furnace operations; and blast-furnace optimization by linear programming. A number of important variables covered by the equations are discussed, including hydrocarbon injection at the tuyères, oxygen enrichment of the blast, moisture, limestone decomposition, coke reactivity, and metalloid reduction. The effects of many of these variables are illustrated numerically in the text while others are demonstrated in sets of problems that follow each chapter. This text will be a valuable resource for metallurgists and materials scientists.
Author : Sujay Kumar Dutta,Yakshil B. Chokshi
Publisher : Springer Nature
Page : 644 pages
File Size : 42,6 Mb
Release : 2020-03-02
Category : Technology & Engineering
ISBN : 9789811524370
This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.
Author : AHINDRA GHOSH,AMIT CHATTERJEE
Publisher : PHI Learning Pvt. Ltd.
Page : 482 pages
File Size : 47,8 Mb
Release : 2008-02-29
Category : Technology & Engineering
ISBN : 9788120332898
This authoritative account covers the entire spectrum from iron ore to finished steel. It begins by tracing the history of iron and steel production, right from the earlier days to today’s world of oxygen steelmaking, electric steelmaking, secondary steelmaking and continuous casting. The physicochemical fundamental concepts of chemical equilibrium, activity-composition relationships, and structure-properties of molten metals are introduced before going into details of transport phenomena, i.e. kinetics, mixing and mass transfer in ironmaking and steelmaking pro-cesses. Particular emphasis is laid on the understanding of the fundamental principles of the processes and their application to the optimisation of actual processes. Modern developments in blast furnaces, including modelling and process control are discussed along with an introduction to the alternative methods of ironmaking. In the area of steelmaking, BOF plant practice including pre-treatment of hot metal, metallurgical features of oxygen steelmaking processes, and their control form part of the book. It also covers basic open hearth, electric arc furnace and stainless steelmaking, before discussing the area of casting of liquid steel—ingot casting, continuous casting and near net shape casting. The book concludes with a chapter on the status of the ironmaking and steelmaking in India. In line with the application of theoretical principles, several worked-out examples dealing with fundamental principles as applied to actual plant situations are presented. The book is primarily intended for undergraduate and postgraduate students of metallurgical engineering. It would also be immensely useful to researchers in the area of iron and steel.
Author : Amit Chatterjee
Publisher : CRC Press
Page : 272 pages
File Size : 49,8 Mb
Release : 2017-11-22
Category : Technology & Engineering
ISBN : 9781351464246
This unique book presents an in-depth analysis of all the emerging ironmaking processes, supplementing the conventional blast furnace method. Various processes for producing solid and liquid iron are discussed, including important features such as process outline, techno-economics, and process fundamentals. The present global status of each process is examined, projections for the future are made, and processes are compared. Beyond the Blast Furnace is valuable reading for process developers, because it gives them a complete picture of various process options. Conventional iron- and steelmakers as well as researchers and practitioners working in the area of alternative processes of ironmaking will also benefit from this ready reference. The book is an ideal text for undergraduate and postgraduate students in metallurgy.
Author : Zushu Li,Claire Davis
Publisher : MDPI
Page : 464 pages
File Size : 55,9 Mb
Release : 2019-08-13
Category : Science
ISBN : 9783039213290
Steel is a critical material in our societies and will remain an important one for a long time into the future. In the last two decades, the world steel industry has gone through drastic changes and this is predicted to continue in the future. The Asian countries (e.g. China, India) have been dominant in the production of steel creating global over-capacity, while the steel industry in the developed countries have made tremendous efforts to reinforce its global leadership in process technology and product development, and remain sustainable and competitive. The global steel industry is also facing various grand challenges in strict environmental regulation, new energy and materials sources, and ever-increasing customer requirements for high quality steel products, which has been addressed accordingly by the global iron and steel community. This Special Issue, “Ironmaking and Steelmaking”, released by the journal Metals, published 33 high quality articles from the international iron and steel community, covering the state-of-the-art of the ironmaking and steelmaking processes. This includes fundamental understanding, experimental investigation, pilot plant trials, industrial applications and big data utilization in the improvement and optimization of existing processes, and research and development in transformative technologies. It is hoped that the creation of this special issue as a scientific platform will help drive the iron and steel community to build a sustainable steel industry.
Author : Pasquale Cavaliere
Publisher : Springer
Page : 466 pages
File Size : 54,6 Mb
Release : 2016-09-02
Category : Technology & Engineering
ISBN : 9783319395296
This book describes improvements in the iron and steel making process in the past few decades. It also presents new and improved solutions to producing high quality products with low greenhouse emissions. In addition, it examines legislative regulations regarding greenhouse emissions all around the world and how to control these dangerous emissions in iron and steel making plants.
Author : Pasquale Cavaliere
Publisher : Springer
Page : 596 pages
File Size : 50,7 Mb
Release : 2019-07-18
Category : Technology & Engineering
ISBN : 9783030212094
This book describes the available technologies that can be employed to reduce energy consumption and greenhouse emissions in the steel- and ironmaking industries. Ironmaking and steelmaking are some of the largest emitters of carbon dioxide (over 2Gt per year) and have some of the highest energy demand (25 EJ per year) among all industries; to help mitigate this problem, the book examines how changes can be made in energy efficiency, including energy consumption optimization, online monitoring, and energy audits. Due to negligible regulations and unparalleled growth in these industries during the past 15-20 years, knowledge of best practices and innovative technologies for greenhouse gas remediation is paramount, and something this book addresses. Presents the most recent technological solutions in productivity analyses and dangerous emissions control and reduction in steelmaking plants; Examines the energy saving and emissions abatement efficiency for potential solutions to emission control and reduction in steelmaking plants; Discusses the application of the results of research conducted over the last ten years at universities, research centers, and industrial institutions.
Author : Peter Ball,Luisa Huaccho Huatuco,Robert J. Howlett,Rossi Setchi
Publisher : Springer
Page : 627 pages
File Size : 50,6 Mb
Release : 2019-06-27
Category : Technology & Engineering
ISBN : 9789811392719
This volume consists of 52 peer-reviewed papers, presented at the International Conference on Sustainable Design and Manufacturing (SDM-19) held in Budapest, Hungary in July 2019. Leading-edge research into sustainable design and manufacturing aims to enable the manufacturing industry to grow by adopting more advanced technologies, and at the same time improve its sustainability by reducing its environmental impact. The topic includes the sustainable design of products and services; the sustainable manufacturing of all products; energy efficiency in manufacturing; innovation for eco-design; circular economy; industry 4.0; industrial metabolism; automotive and transportation systems. Application areas are wide and varied. The book will provide an excellent overview of the latest developments in the Sustainable Design and Manufacturing Area.
Author : Shijie Wang,Michael L Free,Shafiq Alam,Mingming Zhang,Patrick R. Taylor
Publisher : Springer
Page : 571 pages
File Size : 45,6 Mb
Release : 2017-02-07
Category : Technology & Engineering
ISBN : 9783319510910
This collection offers new research findings, innovations, and industrial technological developments in extractive metallurgy, energy and environment, and materials processing. Technical topics included in the book are thermodynamics and kinetics of metallurgical reactions, electrochemical processing of materials, plasma processing of materials, composite materials, ionic liquids, thermal energy storage, energy efficient and environmental cleaner technologies and process modeling. These topics are of interest not only to traditional base ferrous and non-ferrous metal industrial processes but also to new and upcoming technologies, and they play important roles in industrial growth and economy worldwide.
Author : Barrie Jenkins,Peter Mullinger
Publisher : Butterworth-Heinemann
Page : 676 pages
File Size : 46,6 Mb
Release : 2013-10-23
Category : Technology & Engineering
ISBN : 9780080993782
Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency, burner design and selection, aerodynamics, heat release profiles, furnace atmosphere, safety and emissions. These elements and more are brought together to illustrate how to achieve optimum design and operation, with real-world case studies to showcase their application. Up-to-date and comprehensive reference encompassing not only best practice of operation but the essential elements of furnace theory and design, essential to anyone working with furnaces, ovens and combustion-based systems. More case studies, more worked examples. New material in this second edition includes further application of Computational Fluid Dynamics (CFD), with additional content on flames and burners, costs, efficiencies and future trends.
