The 20 Key Technologies Of Industry 4 0 And Smart Factories
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The 20 Key Technologies of Industry 4. 0 and Smart Factories by Fran Yáñez Pdf
From Europe with "Industry 4.0" and from the US with "Smart Factory", the industrial model faces an unprecedented change. In this book we discover the 20 most important technologies that large companies are developing to continue dominating the market and thanks to which small and medium companies could increase their competitiveness and survive in a global market. This book, written in a language understandable to non-specialists, is intended to help as a navigation chart and compass, for all those who will face this fascinating challenge.IoT, AGV, RFID, RTLS, Additive Manufacturing, Collaborative Robots, PLM, Digital Twin, CPS, ... are some examples of the KETs (key enabling technologies) that we are going to show you.
The concept of Industry 4.0 appeared for the first time in an article published in November 2011 by the German government that resulted from an initiative regarding a high-tech strategy for 2020. Since then, several cutting-edge technologies evolved at a very fast pace and they are promising to play a crucial role in the development of smart factories. What are the reasons that are pushing us towards a 4th industrial revolution? What are the key technologies? How industrial countries are facing it? What are the main challenges? This book is designed to provide managers, engineers and students with the full picture of the 4th Industrial Revolution, its implications to organisations, its technologies and their applications. This book is divided into 4 main parts: PART 1: OVERVIEW. This section provides a general overview of the 4th industrial revolution. Do we really need a step change? What are the key technologies and the main implications on our way of producing goods? How are industrial countries facing this trend?PART 2: THE KEY TECHNOLOGIES. In this section, we will go through a set of technologies which will be the bricks to build digital factories, the final goal of Industry 4.0. For each technology, we will provide a brief historical overview, we will explain how the technology works and what solutions are currently available on the market. Finally, we will present some concrete ideas for the implementation of pilot projects in an existing facility.PART 3: THE SMART FACTORY. In this section, we will provide a proper definition of what a Smart Factory is. Indeed, designing a Smart Factory is much more than putting some digital technologies together, just like learning a new language is much more than putting some new words together. A Smart Factory combines smart solutions to create a virtuous environment in which workers may take advantage of their cognitive skills instead of doing repetitive tasks. A step-by-step approach for the implementation of a Smart Factory will be provided, and some practical examples of existing factories will be described.PART 4: REQUIREMENTS AND SKILLS IN DEMAND. The last part of the book describes the requirements that companies must take into account if they are willing to develop new smart solutions inside their production facilities. A set of soft and hard skills will be required as well: soft skills include risk management, change management, creativity, flexibility, whereas hard skills include subjects like mechatronics, material engineering, computer technology and much more
"Industry 4.0: Smart Factories" comes after our first book "Industry 4.0: Navigating the Manufacturing Revolution in ASEAN" (2019), and takes us through the key technologies as the pillars to build up a Smart Factory to transform the current manufacturing operations into a brand new model driven by the innovation based on the real-time data collection, processing and analysis. We also present our understanding of the principles of building a real smart factory. As a surging region, ASEAN is on its way to gain a lot of value from this round of revolution and catch up with the leading economies and find our place in the global value chain.
A Roadmap to Industry 4.0: Smart Production, Sharp Business and Sustainable Development by Anand Nayyar,Akshi Kumar Pdf
Business innovation and industrial intelligence are paving the way for a future in which smart factories, intelligent machines, networked processes and Big Data are combined to foster industrial growth. The maturity and growth of instrumentation, monitoring and automation as key technology drivers support Industry 4.0 as a viable, competent and actionable business model. This book offers a primer, helping readers understand this paradigm shift from industry 1.0 to industry 4.0. The focus is on grasping the necessary pre-conditions, development & technological aspects that conceptually describe this transformation, along with the practices, models and real-time experience needed to achieve sustainable smart manufacturing technologies. The primary goal is to address significant questions of what, how and why in this context, such as:What is Industry 4.0?What is the current status of its implementation?What are the pillars of Industry 4.0?How can Industry 4.0 be effectively implemented?How are firms exploiting the Internet of Things (IoT), Big Data and other emerging technologies to improve their production and services?How can the implementation of Industry 4.0 be accelerated?How is Industry 4.0 changing the workplace landscape?Why is this melding of the virtual and physical world needed for smart production engineering environments?Why is smart production a game-changing new form of product design and manufacturing?
Industry 4.0: Managing The Digital Transformation by Alp Ustundag,Emre Cevikcan Pdf
This book provides a comprehensive guide to Industry 4.0 applications, not only introducing implementation aspects but also proposing a conceptual framework with respect to the design principles. In addition, it discusses the effects of Industry 4.0, which are reflected in new business models and workforce transformation. The book then examines the key technological advances that form the pillars of Industry 4.0 and explores their potential technical and economic benefits using examples of real-world applications. The changing dynamics of global production, such as more complex and automated processes, high-level competitiveness and emerging technologies, have paved the way for a new generation of goods, products and services. Moreover, manufacturers are increasingly realizing the value of the data that their processes and products generate. Such trends are transforming manufacturing industry to the next generation, namely Industry 4.0, which is based on the integration of information and communication technologies and industrial technology.The book provides a conceptual framework and roadmap for decision-makers for this transformation
This book shows a vision of the present and future of Industry 4.0 and identifies and examines the most pressing research issue in Industry 4.0. Containing the contributions of leading researchers and academics, this book includes recent publications in key areas of interest, for example: a review on the Industry 4.0: What is the Industry 4.0, the pillars of Industry 4.0, current and future trends, technologies, taxonomy, and some case studies (A.U.T.O 4.0, stabilization of digitized process). This book also provides an essential tool in the process of migration to Industry 4.0. The book is suitable as a text for graduate students and professionals in the industrial sector and general engineering areas. The book is organized into two sections: 1. Reviews 2. Case Studies Industry 4.0 is likely to play an important role in the future society. This book is a good reference on Industry 4.0 and includes some case studies. Each chapter is written by expert researchers in the sector, and the topics are broad; from the concept or definition of Industry 4.0 to a future society 5.0.
Implementing Industry 4.0 by Carlos Toro,Wei Wang,Humza Akhtar Pdf
This book relates research being implemented in three main research areas: secure connectivity and intelligent systems, real-time analytics and manufacturing knowledge and virtual manufacturing. Manufacturing SMEs and MNCs want to see how Industry 4.0 is implemented. On the other hand, groundbreaking research on this topic is constantly growing. For the aforesaid reason, the Singapore Agency for Science, Technology and Research (A*STAR), has created the model factory initiative. In the model factory, manufacturers, technology providers and the broader industry can (i) learn how I4.0 technologies are implemented on real-world manufacturing use-cases, (ii) test process improvements enabled by such technologies at the model factory facility, without disrupting their own operations, (iii) co-develop technology solutions and (iv) support the adoption of solutions at their everyday industrial operation. The book constitutes a clear base ground not only for inspiration of researchers, but also for companies who will want to adopt smart manufacturing approaches coming from Industry 4.0 in their pathway to digitization.
Digital Transformation in Smart Manufacturing by Antonella Petrillo,Raffaele Cioffi,Fabio De Felice Pdf
The purpose of this book is to provide an overview of the new industrial revolution: the "Industry 4.0." Globalization and competitiveness are forcing companies to review and improve their production processes. Industry 4.0 is a revolution that involves many different sectors and is still evolving. It represents the integration of tools already used in the past (big data, cloud, robot, 3D printing, simulation, etc.) that are now connected to a smart network by transmitting digital data at high speeds. The implementation of a 4.0 system represents a huge change for companies, which are faced with big investments. The idea of the book is to present practices, challenges, and opportunities related to the Industry 4.0. This book is intended to be a useful resource for anyone who deals with this issue.
New Horizons for Industry 4.0 in Modern Business by Anand Nayyar,Mohd Naved,Rudra Rameshwar Pdf
This book discovers what it will take to reindustrialize the previous industrial powerhouses in order to offset the advantages of cheap labor suppliers dominating the industrial sector by exploring the current situation of the production, processing, and manufacturing industries. The Internet of Things (IoT), Big Data, Cyber-Physical Systems (CPS), and Cloud Computing, Cyber Security, Cobotics, Automation, AI, 3D Printing and Additive Manufacturing, SDN, Blockchain technologies are outlined in this unique and comprehensive book, which has true potential for professionals, researchers, policymakers, and book users. New Horizons for Industry 4.0 in Modern Business encompass trends in business and technology globally that may completely alter how manufacturing and production are conducted. What you will discover: Learn about the Industrial Internet of Things and the Industrial Internet. Learn about the technologies that must develop to support Industry 4.0 and what is being done right now to make that happen. In this book, the topic of Industry 4.0 is covered in detail, and it even moves on to concepts of Digital Twins to boost output and create Industrial Internet of Things. With the development of new digital industrial technology, or "Industry 4.0," it is now feasible to collect and analyze data from many machines, resulting in processes that are quicker, more adaptable, and more efficient, producing things of higher quality while spending less money. The manufacturing revolution will boost productivity, alter economics, promote industrial development, and alter workforce demographics, ultimately altering the competitiveness of businesses and areas. Although advanced digital technology is being employed in manufacturing, Industry 4.0 will completely change how things are done. Greater production efficiencies will result, and conventional connections between suppliers, manufacturers, and consumers—as well as between people and machines—will shift. Industry 4.0 is changing the business process. This disruptive technology is radically changing the way businesses/manufacturing is conducted. It will give machines that little bit of intuition with the help of robotics, 3D printing, artificial intelligence, augmented reality, and virtual reality—that will help them do mindless and repetitive jobs without human intervention, allowing humans to focus more on their core competencies.
Technology has created innovative new prospects for manufacturing industries with Industry 4.0 and has helped further the growth of the manufacturing sector. This book focuses on the next stage, which is Industry 5.0, and the steps in taking automation to that next level by increasing processes and operational efficiency, as well as reducing workforce size. Industry 5.0: The Future of the Industrial Economy discusses the integration of product, process, machine, software, and industrial robots in realizing Industry 5.0. It covers the dual integration of human intelligence with machine intelligence and reviews the results of making use of Industrial Internet of Things (IIoT) and Artificial Intelligence (AI). The creation of a new category of robots named Collaborative Robots (Cobots) specifically designed to speed up the manufacturing process and profitability is explored. This book also explores how to reduce waste in product design through the manufacturing process and offers more personalized and customized products for customers. Manufacturing, design, industrial, and mechanical engineers, as well as practicing professionals, will find this book of interest. Management executives, CIOs, CEOs, IT professionals, and academics will also find something of value in this book that takes Industry 4.0 to Industry 5.0 and beyond.
Digital Manufacturing and Assembly Systems in Industry 4.0 by Kaushik Kumar,Divya Zindani,J. Paulo Davim Pdf
Manufacturing, like other industries, is rising to the challenges imposed by aggressive consumer demands and the need for cost-effective processing that delivers quality in the fastest possible time. Fierce competition means that keeping abreast of new developments and applications in technology is essential if companies are to meet demands profitably and keep ahead of competitors. This book investigates the design and management of digital manufacturing and assembly systems for an efficient, flexible, and modular production of customized products using the I40 (industry 4.0)-enabling technologies. This book will also provide case studies covering modeling, simulation, and optimization. eBook includes color figures. Discusses how the advancement of data communication and storage through the Internet of Things (IoT) opens the possibilities of connecting sensors, robots, and devices Sheds light on how the human role in industry is decreasing due to the development of connected manufacturing floors, allowing them to take more control over the manufacturing processes, decisions, and even maintenance Covers the benefits from exploiting digital manufacturing, manufacturing enterprises, and what they expect to achieve Explains the important roles that modeling, simulation, and optimization play Investigates the design and management of digital manufacturing and assembly systems for an efficient, flexible, and modular production of customized products exploiting the I40 (industry 4.0)-enabling technologies
Smart Manufacturing Technologies for Industry 4.0 by Jayakrishna Kandasamy,Kamalakanta Muduli,V. P. Kommula,Purushottam L. Meena Pdf
This book addresses issues related to the integration of digital evolutionary technologies and provides solutions to various challenges encountered during the implementation process. With real-time case studies, the book explains the smart technologies available and their operational applications and benefits in the manufacturing sector. Smart Manufacturing Technologies for Industry 4.0: Integration, Benefits, and Operational Activities assists in the understanding of the shifting paradigm in the manufacturing sector towards smart manufacturing and spotlights these technologies and the effects they are having on existing industries. It showcases Industry 4.0 as a promising research area in its infancy and offers insights into the role smart technologies are playing now and into the future. The book focuses on smart technologies’ rudiments, implementation, and integration for organizational development and offers insights on how to achieve resiliency through and because of these technologies. This book presents real-time implementation discussions along with case studies that emphasize benefits and operational activities for engineers and managers. It’s also a very useful book for technology developers, academicians, data scientists, industrial engineers, researchers, and students interested in uncovering the latest innovations in a field that seeks current research on products and services.
Smart Business and Digital Transformation by Sándor Gyula Nagy,Tamás Stukovszky Pdf
Beginning in the mid-2010s, the Fourth Industrial Revolution has seen remarkable changes in information technology that have blurred the boundaries between the physical, digital and biological worlds. Industry 4.0 has enabled so-called smart factories in which computer systems equipped with machine learning algorithms can learn and control robotics with minimal need for human input. While smart technology has enabled many manufacturing businesses to increase efficiency and cut costs, many others are still struggling with implementing it. This book aims to help students, practitioners and industry leaders to become change agents and take their first steps on the path of transformation. Smart Business and Digital Transformation addresses the challenge of becoming "smart" from three different perspectives: smart factory, smart industry and smart environment. Covering technologies including the Internet of Things (IoT), cloud, artificial intelligence (AI), mobility, 5G and big data analytics, the book shows how enterprises can take advantage of them and ultimately beat the competition. The book considers the importance of operational processes, business models and organisational culture. The contributing authors and editors, based at Corvinus University, present a multidimensional picture of Industry 4.0 which is both diverse in its voices and unified in its vision. Smart Business and Digital Transformation meets the growing demand for a textbook that not only presents the latest concepts and theories but is also practical for planning, managing and implementing digital transformation in practice. The chapters include case studies to demonstrate the practical applications, and each chapter ends with review and discussion questions to develop students’ skills and competencies. Students of business and digital transformation on advanced undergraduate and MBA courses will find it an indispensable guide to a vibrant and challenging topic.
Smart Factory and Industry 4.0. The Current State of Application Technologies by Oliver Grunow Pdf
When is the Smart Factory ready? This question arises when dealing with the topics Industry 4.0., Internet of Things and Smart Factory. An approach is developed here to answer at least part of this question. A systematization of numerous concepts and terms with similar uses is required. The Smart Factory, based on the technological Cyber-Physical Systems, is an element in a network of several Smart Factories, where the vision of Industry 4.0 is finally realized through industry-wide interconnection. The Smart Factory and its Cyber-Physical Systems possess new technological capabilities including a capability of comprehensive intuitive and multimodal Human-Machine Interaction. This new form of interaction is particularly emphasized in the Smart Factory. After the failure of the CIM-concept the design of the future factory is tending towards a human-centered solution. The initial question is applied to this aspect of the Smart Factory here. Furthermore, production logistics, which complete fundamental tasks in manufacturing, are taken into account. The technological readiness of a selection of application technologies realizing the new form of interaction is examined. The application technologies considered comprise three wearable technologies, those being the Mobile Device, Smart Glasses and the Smart Watch as well as three recognition technologies: Speech Recognition, Gesture Recognition and Gaze Recognition. An expert survey is carried out in order to answer the following expedient questions: estimates as to the future relevance of the selected application technologies, the required technological capabilities, up-to-date technological challenges, and respective solution approaches, as well as a final estimate of the point of technological readiness. The results are summarized and visualized in a Technology Roadmap. Content: - The Smart Factory, Internet of Things and Industry 4.0. - Smart Glass, Smart Watches and Mobile Devices - Human-Machine Interaction - Technology Roadmap and Recommendations - Challenges and Solutions - Expert Survey
Industry 4.0: Trends in Management of Intelligent Manufacturing Systems by Lucia Knapčíková,Michal Balog Pdf
This book provides a comprehensive exchange of information on current developments in the management of manufacturing systems and Industry 4.0. The book’s contributions establish channels of communication and disseminate knowledge among professionals working in manufacturing and related institutions. It features submissions from experts, researchers, academicians and practitioners in relevant fields, who share their knowledge from the field of management of manufacturing systems. The book’s main theme is Management of Manufacturing Systems with support for Industry 4.0, Logistics and Intelligent Manufacturing Systems and Applications, Cooperation management and its effective applications. Topics include Logistics, RFID Applications, Industrial and Smart Logistics, Intelligent Manufacturing Systems and Applications, New Materials and Smart Technologies for Industry 4.0, Enterprise Information Systems, Innovation and Knowledge Management, and Sequencing solutions for Lean Manufacturing.
