Troubleshooting Rotating Machinery

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Troubleshooting Rotating Machinery

Author : Robert X. Perez,Andrew P. Conkey
Publisher : John Wiley & Sons
Page : 384 pages
File Size : 50,5 Mb
Release : 2016-08-30
Category : Science
ISBN : 9781119294405

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Troubleshooting Rotating Machinery by Robert X. Perez,Andrew P. Conkey Pdf

Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.

Maintenance, Reliability and Troubleshooting in Rotating Machinery

Author : Robert X. Perez
Publisher : John Wiley & Sons
Page : 386 pages
File Size : 48,8 Mb
Release : 2022-05-13
Category : Technology & Engineering
ISBN : 9781119631675

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Maintenance, Reliability and Troubleshooting in Rotating Machinery by Robert X. Perez Pdf

Maintenance, Reliability and Troubleshooting in ROTATING MACHINERY This broad collection of current rotating machinery topics, written by industry experts, is a must-have for rotating equipment engineers, maintenance personnel, students, and anyone else wanting to stay abreast with current rotating machinery concepts and technology. Rotating machinery represents a broad category of equipment, which includes pumps, compressors, fans, gas turbines, electric motors, internal combustion engines, and other equipment, that are critical to the efficient operation of process facilities around the world. These machines must be designed to move gases and liquids safely, reliably, and in an environmentally friendly manner. To fully understand rotating machinery, owners must be familiar with their associated technologies, such as machine design, lubrication, fluid dynamics, thermodynamics, rotordynamics, vibration analysis, condition monitoring, maintenance practices, reliability theory, and other topics. The goal of the “Advances in Rotating Machinery” book series is to provide industry practitioners a time-savings means of learning about the most up-to-date rotating machinery ideas and best practices. This three-book series will cover industry-relevant topics, such as design assessments, modeling, reliability improvements, maintenance methods and best practices, reliability audits, data collection, data analysis, condition monitoring, and more. Volume one began the series by focusing on design and analysis. Volume two continues the series by covering important machinery reliability concepts and offering practical reliability improvement ideas. Best-in-class production facilities require exceptional machinery reliability performance. In this volume, exceptional machinery reliability is defined as the ability of critical rotating machines to consistently perform as designed, without degradation or failure, until their next scheduled overhaul. Readers will find this volume chock-full of practical ideas they can use to improve the reliability and efficiency of their machinery. Maintenance, Reliability and Troubleshooting in Rotating Machinery covers, among many other topics: General machinery reliablity advice Understanding failure data Design audits and improvement ideas Maintenace best practices Analyzing failures

Rotating Machinery Vibration

Author : Maurice L. Adams
Publisher : CRC Press
Page : 642 pages
File Size : 54,5 Mb
Release : 2000-10-24
Category : Technology & Engineering
ISBN : 0203902165

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Rotating Machinery Vibration by Maurice L. Adams Pdf

This comprehensivereference/text provides a thorough grounding in the fundamentals of rotating machinery vibration-treating computer model building, sources and types of vibration, and machine vibration signal analysis. Illustrating turbomachinery, vibration severity levels, condition monitoring, and rotor vibration cause identification, Ro

Condition Monitoring, Troubleshooting and Reliability in Rotating Machinery

Author : Robert X. Perez
Publisher : John Wiley & Sons
Page : 452 pages
File Size : 50,5 Mb
Release : 2023-05-03
Category : Technology & Engineering
ISBN : 9781119631606

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Condition Monitoring, Troubleshooting and Reliability in Rotating Machinery by Robert X. Perez Pdf

ROTATING MACHINERY This third volume in a broad collection of current rotating machinery topics, written by industry experts, is a must-have for rotating equipment engineers, maintenance personnel, students, and anyone else wanting to stay abreast with current rotating machinery concepts and technology. Rotating Machinery Fundamentals and Advances represents a broad category of equipment, which includes pumps, compressors, fans, gas turbines, electric motors, internal combustion engines, etc., that are critical to the efficient operation of process facilities around the world. These machines must be designed to move gases and liquids safely, reliably, and in an environmentally friendly manner. To fully understand rotating machinery, owners must be familiar with their associated technologies, such as machine design, lubrication, fluid dynamics, thermodynamics, rotordynamics, vibration analysis, condition monitoring, maintenance practices, reliability theory, and others. The goal of the “Advances in Rotating Machinery” book series is to provide industry practicioners a time-saving means of learning about the most up-to-date rotating machinery ideas and best practices. This three-book series covers industry-relevant topics, such as design assessments, modeling, reliability improvements, maintenance methods and best practices, reliability audits, data collection, data analysis, condition monitoring, and more. Readers will find a good mix of theory and sage experience throughout this book series. Whether for the veteran engineer, a new hire, technician, or other industry professional, this is a must-have for any library. This outstanding new vcolume includes: Machinery monitoring concepts and best practices Optimizing Lubrication and Lubricant Analysis Machinery troubleshooting Reliability improvement ideas Professional development advice

Troubleshooting Rotating Machinery

Author : Robert X. Perez,Andrew P. Conkey
Publisher : John Wiley & Sons
Page : 384 pages
File Size : 41,9 Mb
Release : 2016-07-14
Category : Science
ISBN : 9781119294399

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Troubleshooting Rotating Machinery by Robert X. Perez,Andrew P. Conkey Pdf

Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.

Rotating Equipment

Author : James M. Watterson
Publisher : Momentum Press
Page : 314 pages
File Size : 50,7 Mb
Release : 2019-03-05
Category : Technology & Engineering
ISBN : 9781947083738

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Rotating Equipment by James M. Watterson Pdf

Rotating Equipment: Maintenance and Troubleshooting has been written on the back of Dr. Watterson’s experience in working with over 20 oil refineries and petrochemical and fertilizer industries worldwide, which spans over 30 years. Every aspect of rotating equipment is explored, from turbines, both gas and steam, compressors, pumps to the use of predictive maintenance equipment. Included in this book is an in-depth explanation of predictive maintenance techniques, such as ultrasound testing, eddy curves, visual testing techniques, such as stroboscope, liquid penetrant, and vibration monitoring. Dr. Watterson also describes clearly the value of online condition-based monitoring of rotating equipment. The primary objective of this book is to show the way to reduce cost and frequency of planned maintenance by detection of abnormalities on equipment’s operating and preset performance parameters.

Rotating Machinery Vibration

Author : Maurice L. Adams
Publisher : CRC Press
Page : 442 pages
File Size : 52,9 Mb
Release : 2010
Category : Rotors
ISBN : 1439818703

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Rotating Machinery Vibration by Maurice L. Adams Pdf

'Rotating Machinery Vibration' provides a thorough grounding in the fundamentals of the field. It describes computer model building, sources and types of vibration, and machine vibration signal analysis and comes with a software disk filled with tools for the analysis of general rotor vibration and rotor balancing.

Operator’S Guide to Rotating Equipment

Author : Robert Perez,Julien LeBleu Jr.
Publisher : AuthorHouse
Page : 173 pages
File Size : 43,8 Mb
Release : 2014-05-20
Category : Technology & Engineering
ISBN : 9781496908674

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Operator’S Guide to Rotating Equipment by Robert Perez,Julien LeBleu Jr. Pdf

Every operator who is responsible for monitoring critical rotating equipment will greatly benefit from this handy reference book. The goal of this book is to present proven techniques that will enable rookie and veteran operators alike to detect problems early and, we hope, eliminate major outages and/or maintenance costs. To achieve this goal we shall explain the basics of lubrication systems, bearings, drivers, seals and sealing systems, for centrifugal and positive displacement pumps as well as turbines, centrifugal compressors and reciprocating compressors. We will then present common sense inspection methods for centrifugal and positive displacement pumps, gear boxes, motors, heat exchangers, and turbines.

Rotating Machinery Vibration

Author : Maurice L. Adams
Publisher : CRC Press
Page : 478 pages
File Size : 49,6 Mb
Release : 2010-08-09
Category : Technology & Engineering
ISBN : 9781439847558

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Rotating Machinery Vibration by Maurice L. Adams Pdf

Diagnosis and correction are critical tasks for the vibrations engineer. Many causes of rotor vibration are so subtle and pervasive that excessive vibration continues to occur despite the use of usually effective design practices and methods of avoidance. Rotating Machinery Vibration: From Analysis to Troubleshooting provides a comprehensive, consolidated overview of the fundamentals of rotating machinery vibration and addresses computer model building, sources and types of vibration, and machine vibration signal analysis. This reference is a powerful tool to strengthen vital in-house competency on the subject for professionals in a variety of fields. After presenting governing fundamental principles and background on modern measurement, computational tools, and troubleshooting methods, the author provides practical instruction and demonstration on how to diagnose vibration problems and formulate solutions. The topic is covered in four sequential sections: Primer on Rotor Vibration, Use of Rotor Dynamic Analyses, Monitoring and Diagnostics, and Troubleshooting Case Studies. This book includes comprehensive descriptions of vibration symptoms for rotor unbalance, dynamic instability, rotor-stator rubs, misalignment, loose parts, cracked shafts, and rub-induced thermal bows. It is an essential reference for mechanical, chemical, design, manufacturing, materials, aerospace, and reliability engineers. Particularly useful as a reference for specialists in vibration, rotating machinery, and turbomachinery, it also makes an ideal text for upper-level undergraduate and graduate students in these disciplines.

Forsthoffer's Best Practice Handbook for Rotating Machinery

Author : William E. Forsthoffer
Publisher : Elsevier
Page : 672 pages
File Size : 48,5 Mb
Release : 2011-05-21
Category : Technology & Engineering
ISBN : 9780080966779

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Forsthoffer's Best Practice Handbook for Rotating Machinery by William E. Forsthoffer Pdf

Optimize plant asset safety and reliability while minimizing operating costs with this invaluable guide to the engineering, operation and maintenance of rotating equipment Based upon his multi-volume Rotating Equipment Handbooks, Forsthoffer’s Best Practice Handbook for Rotating Machinery summarises, expands and updates the content from these previous books in a convenient all-in-one volume. Offering comprehensive technical coverage and insider information on best practices derived from lessons learned in the engineering, operation and maintenance of a wide array of rotating equipment, this new title presents: A unique "Best Practice" and "Lessons Learned" chapter framework, providing bite-sized, troubleshooting instruction on complex operation and maintenance issues across a wide array of industrial rotating machinery. Five chapters of completely new material combined with updated material from earlier volumes, making this the most comprehensive and up-to-date handbook for rotary equipment currently available. Intended for maintenance, engineering, operation and management, Forsthoffer’s Best Practice Handbook for Rotating Machinery is a one-stop resource, packed with a lifetime’s rotating machinery experience, to help you improve efficiency, safety, reliability and cost. A unique "Lessons Learned/Best Practices" component opens and acts as a framework for each chapter. Readers not only become familiar with a wide array of industrial rotating machinery; they learn how to operate and maintain it by adopting the troubleshooting perspective that the book provides Five chapters of completely new material combined with totally updated material from earlier volumes of Forsthoffer’s Handbook make this the most comprehensive and up-to-date handbook for rotary equipment currently Users of Forsthoffer’s multi-volume Rotating Equipment Handbooks now have an updated set, with expanded coverage, all in one convenient, reasonably-priced volume

Rotating Machinery

Author : Robert B. McMillan
Publisher : CRC Press
Page : 238 pages
File Size : 48,6 Mb
Release : 2020-11-26
Category : Technology & Engineering
ISBN : 9788770222433

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Rotating Machinery by Robert B. McMillan Pdf

A theoretical and practical understanding of unbalance and misalignment in rotating equipment is presented here. These two conditions account for the vast majority of problems with rotating equipment encountered in the real world.;Numerous examples and solutions are included to assist in understanding the various concepts. Included is information on vibration and how it is used to determine the operational integrity of rotating machinery. Also detailed are the relationships between various vibration characteristics which provide an understanding of the forces generated within operating machinery when conditions of unbalance and misalignment are present. Resonance and beat frequencies are detailed along with sources and cures.;Also covered are proper inspection procedures, single plane and dual plane methods of balancing rotating equipment, the three circle method of balancing slow speed fans, advanced rim and face method of precision alignment, and the reverse indicator method of alignment plus much more to fortify the learning experience.

Vibrations of Rotating Machinery

Author : Osami Matsushita,Masato Tanaka,Masao Kobayashi,Patrick Keogh,Hiroshi Kanki
Publisher : Springer
Page : 573 pages
File Size : 41,9 Mb
Release : 2019-06-04
Category : Technology & Engineering
ISBN : 4431554521

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Vibrations of Rotating Machinery by Osami Matsushita,Masato Tanaka,Masao Kobayashi,Patrick Keogh,Hiroshi Kanki Pdf

Building on the previous volume “Vibrations of Rotating Machinery - Volume 1. Basic Rotordynamics: Introduction to Practical Vibration Analysis,” this book is intended for all practical designers and maintenance experts who are responsible for the reliable manufacturing and operation of rotating machinery. It opens with the dynamics of oil film bearings and their influences on unbalance, vibration resonance and the stability of rotor whirl motion. Subsequently, the book introduces readers to vibration diagnosis techniques for traditional ball bearings and active vibration control from magnetic bearings. Case studies on vibration problems and troubleshooting in industrial turbo machines are then presented and explained, showing rotor designers how to eliminate instability and modify resonance characteristics. Torsional vibration and other coupled vibration phenomena are discussed, and vibration measurement techniques and related signal processing procedures for vibration diagnosis are provided. Our latest three topics are included, covering: (a) the importance of the modeling order reduction (MOR) technique; (b) the approximate evaluation for oil-wheel/whip instability; and (c) a systematic method for shafting-blading coupled vibration analyses. In closing, a 100-question trial test is supplied as an example of the certification of vibration experts based on the ISO standard.

More Best Practices for Rotating Equipment

Author : Michael S. Forsthoffer
Publisher : Butterworth-Heinemann
Page : 638 pages
File Size : 50,9 Mb
Release : 2017-02-06
Category : Technology & Engineering
ISBN : 9780128114094

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More Best Practices for Rotating Equipment by Michael S. Forsthoffer Pdf

More Best Practices for Rotating Equipment follows Forsthoffer’s multi-volume Rotating Equipment Handbooks, addressing the latest best practices in industrial rotating machinery and also including a comprehensive treatment of the basics for reference. The author’s famous troubleshooting approach teaches the reader proven methodologies for installation, operation, and maintenance of equipment, and covers all phases of work with rotating equipment. Reliability optimization is also addressed for the first time. The book is ideal for engineers working in the design, installation, operation, and maintenance of power machinery. It is also an essential source of information for postgraduate students and researchers of mechanical and industrial engineering. Presents 200 new best practices for rotating equipment Offers an easy-to-use reference, with each chapter addressing a different type of equipment Covers all phases of work with rotating equipment, from pre-commissioning through maintenance

Vibration Problems in Machines

Author : Arthur W. Lees
Publisher : CRC Press
Page : 287 pages
File Size : 40,7 Mb
Release : 2020-07-02
Category : Science
ISBN : 9781000065947

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Vibration Problems in Machines by Arthur W. Lees Pdf

Vibration Problems in Machines explains how to infer information about the internal operations of rotating machines from external measurements through methods used to resolve practical plant problems. Second edition includes summary of instrumentation, methods for establishing machine rundown data, relationship between the rundown curves and the ideal frequency response function. The section on balancing has been expanded and examples are given on the strategies for balancing a rotor with a bend, with new section on instabilities. It includes case studies with real plant data, MATLAB® scripts and functions for the modelling and analysis of rotating machines.

1. Forsthoffer's Rotating Equipment Handbooks

Author : William E. Forsthoffer
Publisher : Elsevier
Page : 529 pages
File Size : 45,6 Mb
Release : 2005-12-16
Category : Technology & Engineering
ISBN : 9780080949321

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1. Forsthoffer's Rotating Equipment Handbooks by William E. Forsthoffer Pdf

'Fundamentals of Rotating Equipment' is an overview of the main types of rotating machinery in industry, and covers such aspects as system dynamics, surge control, vibration and balancing, radial bearing design, performance parameters, rotor system design and operation, rotor axial (thrust) forces, performance objectives and mechanical restraints, auxiliary systems and seals. This book will enhance rotating equipment reliability and safety throughout the many industries where such equipment is vital to a successful business. Over recent years there have been substantial changes in those industries which are concerned with the design, purchase and use of special purpose (ie critical, high-revenue) rotating equipment. Key personnel have been the victims of early retirement or have moved to other industries: contractors and end-users have reduced their technical staff and consequently have to learn complex material ‘from scratch’. As a result, many companies are finding that they are devoting unnecessary man hours to the discovery and explanation of basic principles, and having to explain these to clients who should already be aware of them. In addition, the lack of understanding by contractors and users of equipment characteristics and operating systems often results in a ‘wrong fit’ and a costly reliability problem. The stakes can be high, and it against this background that this book has been published. It is the outcome of many years experience and is based on well-honed teaching material which is easily readable, understandable and actually enjoyable! This is a five volume set. The volumes are: 1. Fundamentals of Rotating Equipment 2. Pumps 3. Compressors 4. Auxiliary Systems 5. Reliability Optimization thru Component Condition Monitoring and Root Cause Analysis * A distillation of many years of on-site training by a well-known US Engineer who also operates in the Middle East. * A Practical book written in a succinct style and well illustrated throughout. * An overview of the main types of rotating machinery in industry.