World Class Maintenance Management The 12 Disciplines
World Class Maintenance Management The 12 Disciplines Book in PDF, ePub and Kindle version is available to download in english. Read online anytime anywhere directly from your device. Click on the download button below to get a free pdf file of World Class Maintenance Management The 12 Disciplines book. This book definitely worth reading, it is an incredibly well-written.
World Class Maintenance Management - The 12 Disciplines by Rolly Angeles Pdf
If you have been living the day to day pressures and struggles of doing maintenance, then this is definitely a book for you. Life of a maintenance is typically a struggle as most industries end up being reactive all the times.
World Class Maintenance Management by Rolly Angeles Pdf
About this WCM Book My intent in writing this book is not only to provide a strategic framework on what it takes for an industry to achieve a World Class Maintenance Management structure but to let each one of us understand the role of maintenance in our industry. The role of the maintenance function is not about eliminating failures but understanding that each failure has its own unique and distinctive consequences. Maintenance is not about repairing and scheduling equipment for repair. It is much more than that and that each of us who belongs to the maintenance function should stand proud because maintenance plays a major role in the success or failure of any industry. Achieving an excellent maintenance structure is not only about having the best Predictive Maintenance instruments and computer software in town, but it has more to do with the people, their culture, and how each maintenance thinks. This book is divided into three parts. Part 1 covers about the basic discipline that has often been neglected in our equipment. Part 2 refers to the intermediate discipline, which refers to the different strategies, which must be adapted on maintenance to improve our equipment reliability, and Part 3 covers about the more advanced disciplines. Part 1: Basic Discipline - Back to Basics - Discipline 1: Training and Education - Discipline 2: Set-up Maintenance Indices and KPI's - Discipline 3: Autonomous Maintenance - Discipline 4: Addressing Basic Equipment Condition - Discipline 5: Preventive Maintenance Part 2: Intermediate Discipline - Maintenance Strategies - Discipline 6: Spare Parts Management - Discipline 7: Life Cycle Management - Discipline 8: Lubrication Strategy - Discipline 9: Root Cause Failure Analysis - Discipline 10: Reliability Initiatives (TPM and RCM) Part 3: Advance Discipline - Specialized Strategies - Discipline 11: Predictive Maintenance - Discipline 12: Computerized Maintenance Management Software (CMMS) It is not easy to change a maintenance system that had been in place in the industry for many years, but it is possible for every company to transform from a firefighting to a world-class maintenance structure and this is the objective of writing this book. I have detailed every step so you can follow them thoroughly. Let us face the facts about your system of maintenance so we can learn from them. Many companies are struggling to survive together with their competition. Maintenance is one big factor where a company can save on cost if one has the right tools and knowledge to convert their maintenance task into an excellent maintenance structure. Reliability cannot be achieved by cutting costs but rather improving reliability will definitely reduce our maintenance and operating costs. There is no such thing as plant overnight success or one-day transformation. It will take several years to achieve a state of world-class maintenance structure. Being world-class is a long term and not a short term approach. It is a long journey, yet the time spent will be very rewarding. Achieving a world class maintenance structure is not about being the best, but giving it our best and doing it better. Having a world class maintenance structure is not about improving our equipment but improving the people maintaining our equipment. The focus will always be on the people. You need three things to make this happen, a plan, a team and a big heart. This book is about the first part which is having a plan; I leave the other two elements with you which are a team and a big heart. When your people unite into a common goal, only then can you realize that your maintenance people can move mountains. Millions of dollars can be saved on maintenance by adopting a change in your maintenance system. This is a book for every industry that dares to improve their maintenance human resources
Maintenance - Roadmap to Reliability by Peter Todd Pdf
This book depicts the life and struggle of maintenance in seeking better ways and means to improve the reliability of the equipment and assets. The author shares his experience on how to achieve such feat. Transitioning from a reactive to a proactive maintenance stage is not an easy tasks but it is not also an impossible tasks. What the author believes is that the key to everything is educating the maintenance people on what maintenance is all about. Training is where we acquire knowledge to develop the skills required to do our job right. This book contains real life stories, struggles and actual experiences by the author in his career in maintenance and currently as a Reliability and Maintenance Consultant. Every industry must change their paradigm and realize that maintenance are not repair people. The meaning of the word maintain is simply to preserve our equipment and assets. And we can only preserve our assets if maintenance are equipped with the right knowledge on how to perform their jobs right the first time around. I have written this book in order to reach out to industries in search of discovering ways to improve not only their equipment and assets but as well as their maintenance human resources. Remember that maintenance is not a department, it is not a function or any organization but rather maintenance are humble and down to earth human being, hence let us provide them with the respect that they truly deserve because that is all they ask for.
Cutting-Edge Maintenance Management Strategies by Rolly Angeles Pdf
During the start of this year 2020, I have been thinking a lot about the need to right my fourth book on maintenance. What title should I give this book and why? What industries need today are Cutting-Edge Maintenance Management Strategies that can be explained in a straightforward and simple manner for industries that they can easily adopt. Today what every industry need is a way on how to survive their competition and remain in business. I started drafting this book on March 16, 2020. We all know about this pandemic on covid 19, which have struck the whole world and affected so many businesses and industries in all countries globally. Many industries have been halted by this pandemic, and many jobs were lost as a result. Honestly speaking, I am not certain when this pandemic will end since as of this writing, the number of cases is increasing exponentially and vaccine is still unavailable. It is my hope that once everything goes back to normal, leaders in industries can learn from experience to manage the risks involved and sustain their assets more intelligently.When I first published my first book on World Class Maintenance Management the 12 Disciplines in 2009, I thought I have written everything there is to know in order to achieve a level of World-Class Maintenance Management. Through the years, what I learned so far is that having a World Class Maintenance is very different from achieving a World Class Reliability in the organization. There are also many developments and changes today in maintenance that we need to adopt. The reason for writing this book is not only for the readers to understand the new trends in maintenance, but also for them to understand the reason for using them. These strategies must be adopted by industries for their own advantage because in today's phase, the law of the jungle applies and that is, survive now or be left behind.Cutting-Edge Maintenance Management Strategies: This book also a sequel deals with the different cutting-edge maintenance strategies that must be adopted by industries in order for them to survive their competition. In industries today, the law of the jungle applies, survive of be left behind. Learn how these strategies can link together in building a solid maintenance structure in the plant. Finally understand Learn these cutting-edge maintenance strategies in helping build the reliability culture for industries.
Cutting Edge Maintenance Management Strategies by Rolly Angeles Pdf
Cutting Edge Maintenance Management Strategies is a book written for industries seeking ways on how to improve the way they do maintenance on their equipment and assets to increase its reliability. Reliability is not just for reliability and maintenance but it is everyone's responsibility for industries.
Reliability - a Shared Responsibility for Operators and Maintenance by Rolly Angeles Pdf
One of the biggest missing link in reliability is the separation between operators and maintenance. This book had to be written for industries to realize what they are missing. For as long as operators and maintenance in industries remain a separate function, Industries will continue to be reactive. My goal is to reach out to industries and convince them that these two cannot co-exists without each other and that it is time for both operators and maintenance to finally work together to improve not only the productivity but also the Reliability of their equipment and assets. Separating these two only creates feuds and friction between them. When I sometimes think about this, all I can say is that the problems in industries remain deeply rooted in their organization, from how their organization was structured, their policies, procedures they wrote, and the rules they imposed upon their employees. This book may sound contradictory to many of the policies industries imposed, and all I ask from the reader is to finish reading this book so that the reader can understand my reasons behind the contradiction. Industries hire me for one reason to tell them what is wrong with them on how they do maintenance and what can be done about it. - Why Operators are Important in the Reliability Strategy - What Maintenance is all About - Survey on Top Problems of Preventive Maintenance Revisited 2018 - Why Preventive Maintenance cannot prevent "ALL" failures - Why Safety cannot be First - Operations and Maintenance - Will the Feud Ever Stop? - Reducing Human Errors in Maintenance - Why Operations and Maintenance Went their Own Separate Ways - Understanding Human Errors - The Common Thing RCM and TPM Both Believes - Strengthening Operator and Maintenance Partnership - Detailed Guidelines in Implementing 7 Steps of Autonomous Maintenance - Tips in Implementing Autonomous Maintenance - Detailed Guidelines in Implementing the 4 Phases of Planned Maintenance - Tips in Implementing Planned Maintenance - Why Do Most RCM Initiatives Fail? - Detailed Guidelines in Implementing RCM Analysis for Equipment - Tips in Implementing the RCM Analysis - Detailed Guidelines on How to Perform Root Cause Failure Analysis Probe - Tips in Implementing Root Cause Failure Analysis - Guidelines in Conducting Equipment FMEA/FMECA - Tips in Implementing FMEA/FMECA - Small Problems matters most - The Biggest Missing Link in Any Reliability Strategy - Changing the Image of the Maintenance Function - It Will Definitely Take Time for Industries to Accept - The Separation Needs to End, and a Partnership Needs to Begin - Managing Human Errors in Maintenance - How to Strengthen Operators and Maintenance Partnership - Tips and Guidelines in Implementing TPM Focused Improvement and many more. In my cases, operators remain switch flickers and are frequently provided with a job description to operate the equipment. This book explains that operators are always the first line of defense on any equipment-related failures and breakdowns since they are the closest people that will experience the failure first before maintenance. Operators need to understand the earliest symptoms of failures. One sentiment I often hear from maintenance is that if breakdowns happen simultaneously, what they think is that they are undermanned. I do not believe so. The main reason for this mindset is simple, operators are not involved in the shared responsibility of doing maintenance. Operators are important in any reliability and maintenance strategy because operators are the first line of defense on any failure that can occur on the equipment since they are the people closest to the equipment when the failure occurs and not maintenance.
World Class Maintenance Management by Terry Wireman Pdf
This informative resource will aid plant engineers in organizing their maintenance function while minimizing maintenance activities and costs. It will provide a framework of options allowing maintenance decision makers to select the most successful way for them to manage their specialty.
RSA Reliability and Maintenance Newsletter Vault Collection by Rolly Angeles Pdf
This is the eighth of a series of books I have written, based on the original concept of my first book on World Class Maintenance Management, The 12 Disciplines. In as much as I can, I have written all my books in the simplest way i can for the benefit of the readers to understand. Perhaps the reader would want to know what RSA is. The first letter (R) and the last letter (A) stand for my first and last name, which is Rolly Angeles. The letter "S" is my middle name, or better yet, it also stands for Stones, which is my favorite band that I always featured and discussed in my previous books. This book is a collection of all my reliability and maintenance newsletters I wrote, which I started from May 2007 until December 2020. It contains around 164 newsletters on different topics about our common interest, which is all about reliability and maintenance. The majority of these newsletters are included in my books based on their particular maintenance discipline. This is a supplementary book to the sequel on World Class Maintenance Management - The 12 Disciplines. Unlike my other books which is specifically dedicated to a particular discipline on World Class Maintenance Management, this book is a collection and covers a wide range of disciplines into one reading. I have used most of these newsletters in my other books depending on what particular maintenance discipline it fits in. The chapters of this book are chronologically arranged according to the year the newsletter was written, starting from May 2007 to December 2020.
Reliability - A Shared Responsibility for Operators and Maintenance by Rolly Angeles Pdf
Industries must learn to understand that reliability is always a shared responsibility for operators and maintenance. For as long as these two remain as a separate function, industries will continue to remain reactive.
Reliability - A Shared Responsibility for Operators and Maintenance: Sequel to World Class Maintenance Management - The 12 Disciplines and Maintenance by Rolly Angeles Pdf
This book had to be written for industries to realize what they are missing. My goal is to reach out to industries and convince them that these two cannot co-exists without each other and that it is time for both operators and maintenance to finally work together in improving not only the productivity but as well as improving the reliability of their equipment and assets. Separating these two only creates feud and friction between them. When I sometimes think about this, all I can say is that the problems on industries remain deeply rooted down in their organization, from how their organizational was structured, their policies, procedures they wrote and the rules they imposed upon their employees. This book may sound contradicting to many of the policies industries imposed and all I ask from the reader is to finish reading this book so that the reader can understand my reasons behind the contradiction. Industries hire me for one reason, so that I can tell them what is wrong with them on how they do maintenance and what can be done about it. In today's industry's norm, maintenance are often provided with blinkers or blinders. This is an eye patch they place on the eyes of the horse so that the horse cannot see the rear or what is on their side and can only see the front. The moment they were hired, they wore this blinkers so that maintenance can only see the things you learned from the University of Hard Knocks. When it is time for them to retire, then this blinders needs to be pass on to the new maintenance generation and that is how it goes for industries It is time to remove those blinkers/blinders so that maintenance can see at a wider range and found out what they are missing at all. There are many things that we need to change so that industries can move forward and remain in business.This book is composed of twelve chapters in which I include a quiz at the end of each chapter for the reader to answer in order to grasp the level of understanding they got from reading each chapter. Chapter 1 discuss about why operators are important on any maintenance and reliability strategy. As our equipment continues to be upgraded and automated, we need operators who are not only switch flickers and operate the equipment but what we need are operators who can sense if something is wrong with their equipment at its earliest possible stage. Dealing a small problem is less expensive than waiting for the failure to come. The breakdowns and failures we experience on our equipment are just merely an accumulation of small problems that had been neglected so far. The problem was that when these problems were small nothing had been done to correct them until another small problem emerge and another and another in which finally the equipment can no longer bear which ended up in a breakdown. And when the machine fails, then that is the time we react. Chapter 2 explains what maintenance is all about. What it can do and what it cannot do. Maintenance is simple, but often times industries complicate matters. For example Preventive Maintenance is one of the strategies on maintenance. This is a very good strategy indeed as its role is to extend the lifespan of the asset instead of doing maintenance on a reactive or crash basis but the problem is that most industries misuse, abuse or overuse this strategy ending up in more breakdowns instead of the other way around. Chapter 3 discuss about human errors. This is a very important topic as most of the world's lists industrial incidents, I mean almost all industrial accidents that happened all around the world was mostly a matter of maintenance and human errors. Although technically speaking, there is indeed no way to eliminated human errors since this is part of being human. Human errors has many origins and even the best and smartest employee we have can commit the worst errors and mistakes but the good news is that human errors can be manage more intelligently.
Reliability - A Shared Responsibility for Operators and Maintenance by Rolly Angeles Pdf
The purpose of writing this book is for industries to realize that operators will also play a major role in maintenance and that maintenance can "never," escape the vicious cycle of being reactive if operators will not be involved with maintenance itself.
Maintenance - Roadmap to Reliability by Rolly Angeles Pdf
"This book depicts the life and struggle of maintenance in seeking better ways and means to improve the reliability of the equipment and assets. The author shares his experience on how to achieve such feat. Transitioning from a reactive to a proactive maintenance stage is not an easy tasks but it is not also an impossible tasks. What the author believes is that the key to everything is educating the maintenance people on what maintenance is all about. Training is where we acquire knowledge to develop the skills required to do our job right. This book contains real life stories, struggles and actual experiences by the author in his career in maintenance and currently as a Reliability and Maintenance Consultant. Every industry must change their paradigm and realize that maintenance are not repair people. The meaning of the word maintain is simply to preserve our equipment and assets. And we can only preserve our assets if maintenance are equipped with the right knowledge on how to perform their jobs right the first time around. I have written this book in order to reach out to industries in search of discovering ways to improve not only their equipment and assets but as well as their maintenance human resources. Remember that maintenance is not a department, it is not a function or any organization but rather maintenance are humble and down to earth human being, hence let us provide them with the respect that they truly deserve because that is all they ask for.The message of this book is simple and straightforward. There is no better way to start the journey to reliability other than to go back to the basics and addressing these very small problems we have in our plant. Big problems, unplanned breakdowns and catastrophic failures are just an accumulation of small problems that has always been ignored in the first place. Maintenance is always a shared responsibility for operators and maintenance working together in complete harmony. It will be difficult for maintenance to transition from a reactive to a proactive mode if operators will not be involved in doing maintenance since maintenance is always a shared responsibility for operators and maintenance This book explains in detail on how to proceed with the 4 Phases of Planned Maintenance and how to integrate RCM into the TPM process. It also covers the importance of doing Autonomous Maintenance as well as Spare Parts Management which is believed to be the missing link theory on any reliability and maintenance strategy. Chapter 11 is a classic case study on what maintenance can achieve if there is a clear roadmap to follow. The last chapter states that maintenance are just human like you and me. What is important is not to blame them for every single failure that occur in the plant but for both operations and maintenance to work together on the problem. Many industries are looking for a structured and detailed approach on how they can improve their maintenance asset and resources. This book provide that level of information. Each chapter begins with a quote on wisdom of maintenance and at the end of each chapter will be a quiz for you to answer." -- Google Books.
