Boiler Tube Failure Mechanisms

Author : Atanu Saha
Publisher : Unknown
Page : 0 pages
File Size : 49,8 Mb
Release : 2023
Category : Electronic
ISBN : 9819931320

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Boiler Tube Failure Mechanisms by Atanu Saha Pdf

This book presents failure mechanisms of different boiler components and preventive measures. It illustrates the basic steam flow and circuit design of steam boiler, boiler design parameters, boiler components materials and their behavior at different temperatures. The book aims to identify the cause(s) of in-service failure of secondary superheater tube, platen superheater tube and furnace water wall tube and also presents the solutions to avoid the future failures. This volume will be of interest to researchers and professionals working in the areas of energy, power generation, electric power plants, thermodynamics, industrial chemistry, etc.

Author : Paresh Haribhakti,P.B. Joshi, Rajendra Kumar
Publisher : ASM International
Page : 128 pages
File Size : 44,5 Mb
Release : 2018
Category : Electronic
ISBN : 9781627081566

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Failure Investigation of Boiler Tubes: A Comprehensive Approach by Paresh Haribhakti,P.B. Joshi, Rajendra Kumar Pdf

Failures or forced shutdowns in power plants are often due to boilers, and particularly failure of boiler tubes. This comprehensive resource deals with the subject of failure investigation of boiler tubes from basic fundamentals to practical applications. Coverage includes properties and selection of materials for boiler tubes from a metallurgical view point, damage mechanisms responsible for failure of boiler tubes, and characterization techniques employed for investigating failures of boiler tubes in thermal power plants and utility boilers of industrial/commercial/institutional (ICI) boilers. A large number of case studies based on the actual failures from the field are described, along with photographs and microstructures to allow for easy comprehension of the theory behind the failures. This book is geared to practicing engineers and for studies in the major area of power plant engineering. For non-metallurgists, a chapter has been devoted to the basics of material science, metallurgy of steels, heat treatment, and structure-property correlation. A chapter on materials for boiler tubes covers composition and application of different grades of steels and high temperature alloys currently in use as boiler tubes and future materials to be used in supercritical, ultra-supercritical and advanced ultra-supercritical thermal power plants. A comprehensive discussion on different mechanisms of boiler tube failure is the heart of the book. Additional chapters detailing the role of advanced material characterization techniques in failure investigation and the role of water chemistry in tube failures are key contributions to the book. The authors have long-standing experience in the field of metallurgy and materials technology, failure investigation, remaining life assessment (RLA) and fitness for service (FFS) for industrial plant and equipment, including power plants. They have conducted a large number of failure investigations of boiler tubes and have recommended effective remedial measures in problem solving for power and utility boilers.

Author : Atanu Saha
Publisher : Springer Nature
Page : 136 pages
File Size : 43,7 Mb
Release : 2023-06-12
Category : Science
ISBN : 9789819931309

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Boiler Tube Failure Mechanisms by Atanu Saha Pdf

This book presents failure mechanisms of different boiler components and preventive measures. It illustrates the basic steam flow and circuit design of steam boiler, boiler design parameters, boiler components materials and their behavior at different temperatures. The book aims to identify the cause(s) of in-service failure of secondary superheater tube, platen superheater tube and furnace water wall tube and also presents the solutions to avoid the future failures. This volume will be of interest to researchers and professionals working in the areas of energy, power generation, electric power plants, thermodynamics, industrial chemistry, etc.

Author : Ramaswamy Viswanathan
Publisher : ASM International
Page : 497 pages
File Size : 51,7 Mb
Release : 1989
Category : Science
ISBN : 0871703580

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Damage Mechanisms and Life Assessment of High Temperature Components by Ramaswamy Viswanathan Pdf

Author : Anonim
Publisher : Unknown
Page : 0 pages
File Size : 55,8 Mb
Release : 1992
Category : Failure analysis (Engineering)
ISBN : OCLC:1430744412

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Boiler Tube Failure Metallurgical Guide by Anonim Pdf

Boiler tube failures remain the leading cause of fossil steam plant availability loss. This comprehensive guide on metallurgical analysis helps utilities identify the correct failure mechanism and ultimately the root cause of a failure.

Author : Kuppan Thulukkanam
Publisher : CRC Press
Page : 473 pages
File Size : 50,6 Mb
Release : 2024-02-29
Category : Science
ISBN : 9781003826873

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Heat Exchangers by Kuppan Thulukkanam Pdf

Heat Exchangers: Operation, Performance, and Maintenance, Third Edition covers heat exchanger installation, commissioning and operation, and maintenance and performance monitoring in service. Focusing on in-service issues like flow-induced vibration, corrosion, and corrosion control, and fouling and fouling control, the book explores performance deterioration in service, maintenance issues, defects, tube failures, and how to detect these issues with NDT methods. It discusses various cleaning processes and repair methods. The book also considers boilers, utility boilers, coal-based thermal power plants, boiler corrosion, and boiler degradation mechanisms. It discusses different types of cooling systems, feedwater treatment, deaerators, feedwater heaters, economizers, condensers, cooling towers, and cooling-water management. The book serves as a useful reference for researchers, graduate students, power plant engineers, and engineers in the field of heat exchanger design, including pressure vessel manufacturers.

Author : Robert D. Port,Harvey M. Herro,Nalco Chemical Company
Publisher : McGraw-Hill Professional
Page : 314 pages
File Size : 48,6 Mb
Release : 1991
Category : Technology & Engineering
ISBN : UOM:39015018944192

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The NALCO Guide to Boiler Failure Analysis by Robert D. Port,Harvey M. Herro,Nalco Chemical Company Pdf

This book illustrates and explains virtually all common failure modes which adversely affect boiler reliability. Each failure mode is well illustrated with case histories. The corrective steps necessary to reduce or eliminate each failure type, as well as precautionary notes, are provided. The book is a comprehensive, authoritative field guide for the identification and elimination of boilure failures. Boilers of virtually all pressures and many construction designs are presented.

Author : B. Dooley,W. McNaughton
Publisher : Unknown
Page : 128 pages
File Size : 52,9 Mb
Release : 1996-05-01
Category : Electronic
ISBN : 0803350600

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Boiler Tube Failures by B. Dooley,W. McNaughton Pdf

Author : NALCO Chemical Company
Publisher : McGraw Hill Professional
Page : 620 pages
File Size : 49,9 Mb
Release : 2011-08-12
Category : Technology & Engineering
ISBN : 9780071743013

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The Nalco Guide to Boiler Failure Analysis, Second Edition by NALCO Chemical Company Pdf

Practical, up-to-date techniques for identifying and eliminating common causes of boiler failure Filled with more than 200 color images, The Nalco Guide to Boiler Failure Analysis, Second Edition categorizes distinct failure modes that typify nearly all boiler problems and walks you, step by step, through their solutions. Each type of failure is classified according to its location, general description, critical factors, identification, elimination, cautions, and related problems. Real-world case histories are included throughout. This authoritative resource contains new chapters on: Phosphate corrosion Stress-assisted corrosion Steam and condensate damage Flow-accelerated corrosion Comprehensive coverage includes: Water- and steam-formed deposits * Short- and long-term overheating * Caustic corrosion * Low-pH corrosion * Hydrogen damage * Chelant complexing * Oxygen corrosion * Corrosion during cleaning * Corrosion fatigue cracking * Stress corrosion cracking * Graphitic corrosion * Dealloying * Cavitation * Erosion * Waterwall fireside corrosion * High-temperature furnace corrosion * Cold-end corrosion * Dew point corrosion * Fireside corrosion * Welding defects

Author : Daniel Flynn
Publisher : McGraw Hill Professional
Page : 621 pages
File Size : 51,7 Mb
Release : 2011-07-07
Category : Technology & Engineering
ISBN : 9780071743006

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Nalco Guide to Boiler Failure Analysis, 2nd Edition by Daniel Flynn Pdf

Practical, up-to-date techniques for identifying and eliminating common causes of boiler failure Filled with more than 200 color images, The Nalco Guide to Boiler Failure Analysis, Second Edition categorizes distinct failure modes that typify nearly all boiler problems and walks you, step by step, through their solutions. Each type of failure is classified according to its location, general description, critical factors, identification, elimination, cautions, and related problems. Real-world case histories are included throughout. This authoritative resource contains new chapters on: Phosphate corrosion Stress-assisted corrosion Steam and condensate damage Flow-accelerated corrosion Comprehensive coverage includes: Water- and steam-formed deposits * Short- and long-term overheating * Caustic corrosion * Low-pH corrosion * Hydrogen damage * Chelant complexing * Oxygen corrosion * Corrosion during cleaning * Corrosion fatigue cracking * Stress corrosion cracking * Graphitic corrosion * Dealloying * Cavitation * Erosion * Waterwall fireside corrosion * High-temperature furnace corrosion * Cold-end corrosion * Dew point corrosion * Fireside corrosion * Welding defects

Author : Anonim
Publisher : Unknown
Page : 582 pages
File Size : 53,9 Mb
Release : 1991-10
Category : Power resources
ISBN : PSU:000052605901

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Energy Research Abstracts by Anonim Pdf

Author : David French
Publisher : Unknown
Page : 296 pages
File Size : 54,6 Mb
Release : 1983-02-15
Category : Science
ISBN : UOM:39015004513084

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Metallurgical Failures in Fossil Fired Boilers by David French Pdf

Covers how boiler tubes fail in use, and more importantly, why they fail under seemingly normal operating conditions. Suggests ways to prevent future failures by analyzing failures and shows many ways to trace the reason for failure. Contains over two-hundred photographs of metallurgical faults and tube failures. Offers ways to prevent tube failure and avoid boiler shutdowns. Applicable to all industries utilizing boilers. Provides the basic engineering theories on metal failure for background.

Author : R. Barry Dooley
Publisher : Unknown
Page : 772 pages
File Size : 46,7 Mb
Release : 1992
Category : Boilers
ISBN : PSU:000061598645

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Proceedings by R. Barry Dooley Pdf

Author : Abdel Salam Hamdy Makhlouf,Mahmood Aliofkhazraei
Publisher : Butterworth-Heinemann
Page : 479 pages
File Size : 42,9 Mb
Release : 2015-09-07
Category : Technology & Engineering
ISBN : 9780081001257

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Handbook of Materials Failure Analysis with Case Studies from the Chemicals, Concrete and Power Industries by Abdel Salam Hamdy Makhlouf,Mahmood Aliofkhazraei Pdf

Handbook of Materials Failure Analysis: With Case Studies from the Chemicals, Concrete and Power Industries provides an in-depth examination of materials failure in specific situations, a vital component in both developing and engineering new solutions. This handbook covers analysis of materials failure in the chemical, power, and structures arenas, where the failure of a single component can result in devastating consequences and costs. Material defects, mechanical failure as a result of improper design, corrosion, surface fracture, and other failure mechanisms are described in the context of real world case studies involving steam generators, boiler tubes, gas turbine blades, welded structures, chemical conversion reactors and more. This book is an indispensable reference for engineers and scientists studying the mechanisms of failure in these fields. Introduces readers to modern analytical techniques in materials failure analysis Combines foundational knowledge with current research on the latest developments and innovations in the field Includes many compelling case studies of materials failure in chemical processing plants, concrete structures, and power generation systems

Author : R. E. Smallman,R J Bishop
Publisher : Elsevier
Page : 449 pages
File Size : 42,7 Mb
Release : 1999-11-22
Category : Technology & Engineering
ISBN : 9780080511993

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Modern Physical Metallurgy and Materials Engineering by R. E. Smallman,R J Bishop Pdf

For many years, various editions of Smallman's Modern Physical Metallurgy have served throughout the world as a standard undergraduate textbook on metals and alloys. In 1995, it was rewritten and enlarged to encompass the related subject of materials science and engineering and appeared under the title Metals & Materials: Science, Processes, Applications offering a comprehensive amount of a much wider range of engineering materials. Coverage ranged from pure elements to superalloys, from glasses to engineering ceramics, and from everyday plastics to in situ composites, Amongst other favourable reviews, Professor Bhadeshia of Cambridge University commented: "Given the amount of work that has obviously gone into this book and its extensive comments, it is very attractively priced. It is an excellent book to be recommend strongly for purchase by undergraduates in materials-related subjects, who should benefit greatly by owning a text containing so much knowledge."The book now includes new chapters on materials for sports equipment (golf, tennis, bicycles, skiing, etc.) and biomaterials (replacement joints, heart valves, tissue repair, etc.) - two of the most exciting and rewarding areas in current materials research and development. As in its predecessor, numerous examples are given of the ways in which knowledge of the relation between fine structure and properties has made it possible to optimise the service behaviour of traditional engineering materials and to develop completely new and exciting classes of materials. Special consideration is given to the crucial processing stage that enables materials to be produced as marketable commodities. Whilst attempting to produce a useful and relatively concise survey of key materials and their interrelationships, the authors have tried to make the subject accessible to a wide range of readers, to provide insights into specialised methods of examination and to convey the excitement of the atmosphere in which new materials are conceived and developed.