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Gear Cutting Tools: Fundamentals of Design and Computation, Second Edition, presents the DG/K-based method of surface generation, a practical mathematical method for designing gear cutting tools with optimal parameters. The text addresss gear cutting tool evolution, and proceeds to scientific classification for all types of gear machining meshes before discussing optimal cutting tool designs. Designs currently used and those being planned are covered, and the approach allows for development of scientific predictions and optimal designs. Solutions appear in analytical form and/or graphical form, with a wealth of new figures added, and new appendices offer additional data for readers.
Gears and Gear Cutting for Home Machinists by Ivan Law Pdf
"Presents instructions to the amateur machinist for approaching gears and gear cutting. Provides information on the fundamentals and the mathematical equations necessary to design and cut gears"--
Gears in one form or another are part of most mechanisms, but they are by no means as simple as they may appear. This book explains simply and comprehensively the underlying theory involved, and in its second part, how to cut gears on a lathe or milling machine.
Gear Cutting Tools: Fundamentals of Design and Computation, Second Edition, presents the DG/K-based method of surface generation, a practical mathematical method for designing gear cutting tools with optimal parameters. The text addresss gear cutting tool evolution, and proceeds to scientific classification for all types of gear machining meshes before discussing optimal cutting tool designs. Designs currently used and those being planned are covered, and the approach allows for development of scientific predictions and optimal designs. Solutions appear in analytical form and/or graphical form, with a wealth of new figures added, and new appendices offer additional data for readers.
Advances in Gear Theory and Gear Cutting Tool Design by Stephen P. Radzevich,Michael Storchak Pdf
This book was written by a team of leading gear experts from across the globe, including contributions from USA, Germany, Poland, China, Russia, Ukraine, and Belarus. It provides readers with the latest accomplishments in the gear theory and gear cutting tool design. Specialists can apply competencies gained from this book to quality control in gear manufacture, as well as to the conditions of their production. The book begins with a detailed discussion of the kinematics and geometry of geometrically-accurate gears and gear systems. This is followed by an analysis of state-of-the-art gear manufacturing methods with focus on gear finishing operations. Novel designs of gear transmission systems as well as gear theory and gear cutting tool design are also covered.
Wheel and Pinion Cutting in Horology by J. Malcolm Wild Pdf
Many clock repairers carry out excellent work but avoid cutting their own wheels and pinions, fearing it is too complicated and involved. This book, written by an experienced clock and tool maker, dispels those fears and gives a step-by-step guide to an extremely satisfying aspect of horology. This book is written for both the amateur and professional involved in the making and restoring of clocks, and for anyone who intends to start building up a workshop and requires a guide to the equipment and how to use it.
Modern Gear Production focuses on the processes and methods in gear making. The book first gives information on the history of gear making and types of gears. Topics such as the classification of gears based on the disposition of their shafts; shafts lying in the same plane with axes intersecting; and shafts lying in parallel planes but with axes inclined to one another are then discussed. The text describes gear groups, tooth forms, and gear materials. Heat treatment of steels, casehardening, nitriding, induction hardening, sulfinuzing, and flame hardening are explained. The book takes a look at blank manufacture, gear milling, and gear shaping and planning. The text further examines gear hobbing. Topics include precision of hobbing machines, worm-wheel hobbing, hob setting, control of accuracy of gears, and hobbing gears for general purposes. The different kinds of hobs, profile grinding, and shaving and lapping are also discussed. The book also focuses on other manufacturing methods, such as thread whirling, broaching gear teeth, tooth rounding, work hardening, and electrochemical machining. The text is a vital source of data for readers interested in gear making.
Metal Cutting Theory and Practice by David A. Stephenson,John S. Agapiou Pdf
A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.
The book series on manufacturing processes for engineers is a reference work for scientific and industrial experts. This volume on Turning, Milling and Drilling starts from the basic principles of machining with geometrically defined cutting edges based on a common active principle. In addition, appropriate tool designs as well as the reasonable use of cutting material are presented. A detailed chapter about the machinability of the most important workpiece materials, such as steel and cast iron, light metal alloys and high temperature resistant materials imparts a broad knowledge of the interrelations between workpiece materials, cutting materials and process parameters. This book is in the RWTHedition Series as are the other four volumes of the reference work.
This is the first book to offer a complete presentation of bevel gears. An expert team of authors highlights the areas of application for these machine elements and presents the geometrical features of bevel gears as well as the various gear cutting processes based on gear cutting theory. The aspect of three-dimensional gearing is assessed in detail in terms of flank design, load capacity and noise behavior. A representation of production processes with the required technologies provides a knowledge base on which sound decisions can be based. The authors offer a thorough introduction to the complex world of bevel gears and present the rapid advances of these machine elements in a detailed, comprehensible manner. This book addresses design engineers in mechanical engineering and vehicle manufacturing, as well as producers of bevel gears and students in mechanical engineering.
