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Improving Machinery Reliability by Heinz P. Bloch Pdf
Requirements specifications. Vendor selection and bid conditioning. Machinery reliability audits and reviews. Maintenance and benchmarking reliability. Life cycle cost studies. Extending motor life in the process plant environment. Equipment reliability improvement through reduced pipe stress. Spare parts and their effect on service factor. Startup responsibilities. Maintenance for continued reliability. Maintenance cost reduction. Lubrication and reliability. Providing safety and reliability through modern sealing technology. Appendix. Index.
Improving Machinery Reliability by Heinz P. Bloch Pdf
This totally revised, updated and expanded edition provides proven techniques and procedures that extend machinery life, reduce maintenance costs, and achieve optimum machinery reliability. This essential text clearly describes the reliability improvement and failure avoidance steps practiced by best-of-class process plants in the U.S. and Europe.
Practical Plant Failure Analysis by Neville W Sachs, P.E. Pdf
This is a practical guide for those who do the work of maintaining and improving the reliability of mechanical machinery. It is for engineers and skilled trades personnel who want to understand how failures happen and how the physical causes of the great majority can be readily diagnosed in the field. It explains the four major failure mechanisms, wear, corrosion, overload, and fatigue and, using easy-to-read charts, how they can be diagnosed at the site of the failure. Then, knowing the physical failure mechanics involved, the reader can accurately solve the human causes. To improve the reader’s understanding, all the diagrams and most of the tables have been redrawn. The number of actual failure examples has been increased, plus the last chapter on miscellaneous machine elements includes new material on couplings, universal joints, and plain bearings. Features A practical field guide showing how to recognize how failures occur that can be used to solve more than 85% of mechanical machinery failures Incorporates multiple easy-to-follow logic trees to help the reader diagnose the physical causes of the failure without needing detailed laboratory analysis Explains how the mechanics, corrosion, materials science, and tribology of components can fit together to improve machinery reliability Includes more than 150 completely redrawn charts and tables, plus almost 250 actual failure photographs to help guide the reader to an accurate analysis Contains clear and detailed explanations of how lubricants function and the critical roles of corrosion and lubrication play in causing mechanical failures
National Research Council,Division on Engineering and Physical Sciences,Board on Manufacturing and Engineering Design,Commission on Engineering and Technical Systems,Committee on Analysis of Research Directions and Needs in U.S. Manufacturing
Author : National Research Council,Division on Engineering and Physical Sciences,Board on Manufacturing and Engineering Design,Commission on Engineering and Technical Systems,Committee on Analysis of Research Directions and Needs in U.S. Manufacturing Publisher : National Academies Press Page : 185 pages File Size : 52,7 Mb Release : 1991-02-01 Category : Technology & Engineering ISBN : 9780309047845
The Competitive Edge by National Research Council,Division on Engineering and Physical Sciences,Board on Manufacturing and Engineering Design,Commission on Engineering and Technical Systems,Committee on Analysis of Research Directions and Needs in U.S. Manufacturing Pdf
To maintain competitiveness in the emerging global economy, U.S. manufacturing must rise to new standards of product quality, responsiveness to customers, and process flexibility. This volume presents a concise and well-organized analysis of new research directions to achieve these goals. Five critical areas receive in-depth analysis of present practices, needed improvement, and research priorities: Advanced engineered materials that offer the prospect of better life-cycle performance and other gains. Equipment reliability and maintenance practices for better returns on capital investment. Rapid product realization techniques to speed delivery to the marketplace. Intelligent manufacturing control for improved reliability and greater precision. Building a workforce with the multidisciplinary skills needed for competitiveness. This sound and accessible analysis will be useful to manufacturing engineers and researchers, business executives, and economic and policy analysts.
An Introduction to Machinery Reliability Assessment by Heinz P. Bloch,Fred K. Geitner Pdf
Here is the ultimate reference for ascertaining the functionality and remaining life of industrial process equipment. Packed with graphs, figures, photos, and checklists, this edition of An Introduction to Machinery Reliability Assessment is the most approachable and useful book on this topic. This single volume contains dozens of assessment techniques based on probability and statistical analysis. Theoretical and practical contexts are given for the various methods, which include failure mode and effect analysis, risk and hazard assessment, fault tree analysis, Weibull analysis, and field reliability assessment. The second edition now contains expanded treatments of turbomachinery (particularly centrifugal pumps), Weibull analysis techniques, and equipment safety checklists. Most importantly, it includes a new chapter focusing on mechanical structures and piping. New appendixes on safety design checklists and installation reviews and an updated glossary enhance the book's utility and practical application, making it a complete single source of machinery reliability assessment techniques.
For too long, maintenance has been regarded as a ""necessary evil"" rather than a vital contributor to effective mining operations. Today's enlightened mining managers are realizing that a new approach is urgently needed. Quality maintenance is far too important to be left solely in the hands of maintenance. An integrated, well-understood, companywide strategy is essential to succeed in today's fiercely competitive, high-stakes marketplace.
Maximizing Machinery Uptime by Heinz P. Bloch,Fred K. Geitner Pdf
The authors use their decades of experience and draw upon real-world examples to demonstrate that the application of their techniques provides a basis for equipment management, uptime maximization, and reduced maintenance costs. The text explores reliability assessment techniques such as Failure Mode, Effect Analysis, and Fault Tree Analysis of commonly encountered rotating machinery. These are all highly effective techniques that the engineer can apply to maximize uptime and thereby maximize production and profitability. *Provides the tools to drastically improve machinery productivity and performance *Bridges the gap between the theory of "reliability engineering" and the practical day-to-day measures that lead to machinery uptime *Authoritative reference for maximizing the uptime of process equipment
Equipment Management Workbook by Paul D. Tomlingson Pdf
Equipment Management Workbook is a companion to the highly acclaimed text, Equipment Management: Key to Equipment Reliability and Productivity in Mining, Second Edition. The Equipment Management text, regarded as essential reading for mining professionals, outlines a proven and practical strategy for ensuring the profitability of mining operations through quality maintenance management. This workbook provides an easy, effective way for readers to review and confirm those valuable lessons presented in the text. Its step-by-step approach focuses on the most critical aspects of a successful maintenance management program. Each chapter challenges the reader to recall the real-world experiences and recommendations from the text. Engaging multiple-choice, true/false, and yes/no exercises reinforce every key concept. You'll benefit from Tomlingson's more than 35 years of direct, worldwide maintenance consulting experience in the design, implementation and evaluation of maintenance programs for heavy industry. The textbook and workbook comprise a "how-to" guide that will enable mining organizations to implement a comprehensive equipment management strategy that ensures equipment reliability, as well as work force productivity.
Practical Plant Failure Analysis by Neville W. Sachs Pdf
Component failures result from a combination of factors involving materials science, mechanics, thermodynamics, corrosion, and tribology. With the right guidance, you don’t have to be an authority in all of these areas to become skilled at diagnosing and preventing failures. Based on the author’s more than thirty years of experience, Practical Plant Failure Analysis: A Guide to Understanding Machinery Deterioration and Improving Equipment Reliability is a down-to-earth guide to improving machinery maintenance and reliability. Illustrated with hundreds of diagrams and photographs, this book examines... · When and how to conduct a physical failure analysis · Basic material properties including heat treating mechanisms, work hardening, and the effects of temperature changes on material properties · The differences in appearance between ductile overload, brittle overload, and fatigue failures · High cycle fatigue and how to differentiate between high stress concentrations and high operating stresses · Low cycle fatigue and unusual fatigue situations · Lubrication and its influence on the three basic bearing designs · Ball and roller bearings, gears, fasteners, V-belts, and synchronous belts Taking a detailed and systematic approach, Practical Plant Failure Analysis thoroughly explains the four major failure mechanisms—wear, corrosion, overload, and fatigue—as well as how to identify them. The author clearly identifies how these mechanisms appear in various components and supplies convenient charts that demonstrate how to identify the specific causes of failure.
Machine Reliability and Condition Monitoring: A Comprehensive Guide to Predictive Maintenance Planning by Mohammed Hamed Ahmed Soliman Pdf
Condition monitoring is the process of keeping an eye on a machine's condition parameter in order to spot any major changes that could be signs of a malfunction developing. It plays a significant role in preventive maintenance and is a major component of predictive maintenance. By combining machine sensor data that detects vibration and other characteristics (in real-time) with cutting-edge machine monitoring software, condition monitoring (CM), a maintenance strategy, anticipates machine health and safety. Predictive Maintenance strategy employs vibration analysis, thermography analysis, ultrasound analysis, oil analysis and other techniques to improve machine reliability. The goal of the strategy is to provide the stated function of the facility, with the required reliability and availability at the lowest cost.
Practical Plant Failure Analysis by P E Sachs,Taylor & Francis Group Pdf
This book is designed for engineering and skilled trades personnel involved in improving machinery maintenance and reliability. It explains the four major failure mechanisms and how to identify them. Knowing the physical failure mechanics involved, the reader can then solve the physical and human causes.
Maintenance, Reliability and Troubleshooting in Rotating Machinery by Robert X. Perez Pdf
Maintenance, Reliability and Troubleshooting in ROTATING MACHINERY This broad collection of current rotating machinery topics, written by industry experts, is a must-have for rotating equipment engineers, maintenance personnel, students, and anyone else wanting to stay abreast with current rotating machinery concepts and technology. Rotating machinery represents a broad category of equipment, which includes pumps, compressors, fans, gas turbines, electric motors, internal combustion engines, and other equipment, that are critical to the efficient operation of process facilities around the world. These machines must be designed to move gases and liquids safely, reliably, and in an environmentally friendly manner. To fully understand rotating machinery, owners must be familiar with their associated technologies, such as machine design, lubrication, fluid dynamics, thermodynamics, rotordynamics, vibration analysis, condition monitoring, maintenance practices, reliability theory, and other topics. The goal of the “Advances in Rotating Machinery” book series is to provide industry practitioners a time-savings means of learning about the most up-to-date rotating machinery ideas and best practices. This three-book series will cover industry-relevant topics, such as design assessments, modeling, reliability improvements, maintenance methods and best practices, reliability audits, data collection, data analysis, condition monitoring, and more. Volume one began the series by focusing on design and analysis. Volume two continues the series by covering important machinery reliability concepts and offering practical reliability improvement ideas. Best-in-class production facilities require exceptional machinery reliability performance. In this volume, exceptional machinery reliability is defined as the ability of critical rotating machines to consistently perform as designed, without degradation or failure, until their next scheduled overhaul. Readers will find this volume chock-full of practical ideas they can use to improve the reliability and efficiency of their machinery. Maintenance, Reliability and Troubleshooting in Rotating Machinery covers, among many other topics: General machinery reliablity advice Understanding failure data Design audits and improvement ideas Maintenace best practices Analyzing failures
Consider a Viable and Cost-Effective Platform for the Industries of the Future (IOF)Benefit from improved safety, performance, and product deliveries to your customers. Achieve a higher rate of equipment availability, performance, product quality, and reliability. Integrated Reliability: Condition Monitoring and Maintenance of Equipment incorporate
Reliability and Maintainability Guideline for Manufacturing Machinery and Equipment by Anonim Pdf
Second Edition. Co-published by SAE and the National Center for Manufacturing Sciences, Inc. This guideline is intended to provide a description of reliability and maintainability (R&M) fundamentals for manufacturing machinery and equipment users and supplier personnel at all operating levels. It embraces the concept of upfront engineering and continuous improvement in the design process for machinery and equipment. The revision includes information to help implement and clarify the activities necessary to build and employ more reliable machinery and equipment. The guideline consolidates R&M terminology, methodology and procurement language, generally accepted by suppliers and users of equipment employed for the manufacture of discrete components. This will help integrate R&M concepts when equipment is designed, and contribute to the reduction of maintenance, warranty and life cycle costs, while increasing equipment availability. Contents include: Section I: Introduction to R&M and its Implementation Introduction to Reliability and Maintainability Implementing R&M Through the Life Cycle Process.Section II: R&M and the Life Cycle Process Use and Supplier R&M Activities in the Concept and Proposal Phase User and Supplier R&M Activities in the Design and Development Phase R&M Activities During the Build and Install Phase R&M Activities During the Operation and Support Phase R&M Activities During the Conversion or Decommission Phase. Section III: Life Cycle Phases and Life Cycle Costs Tailored R&M Program Matrices Sample R&M Tools and Techniques Data tracking and Feedback System Failure Mode and Effects Analysis R&M Training Glossary.
Guidelines for Improving Plant Reliability Through Data Collection and Analysis by CCPS (Center for Chemical Process Safety) Pdf
Written by reliability data experts, the book gives plant managers and supervisors the guidance they need to collect, and use with confidence, process equipment reliability data for risk-based decisions. Focusing on the process industries, it provides the protocol and techniques to collect and organize high quality plant performance, maintenance, and repair data from your own operations, and includes methods and examples on how the data can be converted into useful information for engineering, maintenance, safety, and loss prevention. This data can be used for: facility reliability/availability assessments; making decisions on the need for redundant systems; improving equipment designs; selecting the best equipment for specific tasks; estimating required work force; benchmarking current efforts both frequency and time; integrating predictive and preventive maintenance effort; integrating shutdowns with production needs; quantifying risks; and minimizing human reliability issues.
