Lean Manufacturing Tools Techniques

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Lean Manufacturing

Author : William M Feld
Publisher : CRC Press
Page : 248 pages
File Size : 48,5 Mb
Release : 2000-09-28
Category : Business & Economics
ISBN : 9781420025538

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Lean Manufacturing by William M Feld Pdf

There are some very good books available that explain the Lean Manufacturing theory and touch on implementing its techniques. However, you cannot learn "how to be" lean from merely reading the theory. And to be successful in the real-work environment you need a clear comprehension of how lean techniques work, rather than just a remote understanding of what they are. You need to know what does and does not work in different situations. And you need the benefit of practical experience in their implementation. Lean Manufacturing: Tools, Techniques, and How to Use Them gives you the benefit of author and practitioner William Feld's 15 years of hands-on experience - and the lessons he's learned. Feld provides insight into the appropriate use of assessment, analysis, design, and, most importantly, deployment of a successful lean manufacturing program. Packed with practical advice and tips but not bogged down in theory, this book covers how, why, when, and what to do while implementing lean manufacturing. It equips you with the tools and techniques you need along with an understanding of how and why they work. Feld explores why an integrated approach is so much more beneficial in securing sustained improvement. He focuses on the interdependency of the Five Primary Elements: organization, metrics, logistics, manufacturing flow, and process control. He describes a proven, applied approach to creating a lean program using these elements. To keep up globally, and even locally, your manufacturing operation must be responsive, flexible, predictable, and consistent. You must continually improve manufacturing operations and cultivate a self directed work force driven by output based, customer performance criteria. By applying what you learn from Lean Manufacturing: Tools, Techniques, and How to Use Them you can build a workforce - and an organization - with the capacity to satisfy world class expectations now and into the future.

How To Implement Lean Manufacturing

Author : Lonnie Wilson
Publisher : McGraw Hill Professional
Page : 335 pages
File Size : 54,7 Mb
Release : 2009-07-06
Category : Technology & Engineering
ISBN : 9780071625081

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How To Implement Lean Manufacturing by Lonnie Wilson Pdf

A Practical, Hands-on Guide to Lean Manufacturing This real-world resource offers proven solutions for implementing lean manufacturing in an enterprise environment, covering the engineering and production aspects as well as the business culture concerns. Filled with detailed examples, the book focuses on the rapid application of lean principles so that large, early financial gains can be made. How to Implement Lean Manufacturing explains Toyota Production System (TPS) practices and specifies the distinct order in which lean techniques should be applied to achieve maximum gains. Global case studies illustrate successes and pitfalls of lean manufacturing initiatives. Discover how to: Rigorously test and retest the state of your "leanness" with unique evaluators Develop and deploy plant-wide strategies and goals Improve speed and quality and dramatically reduce costs Reduce variation in the manufacturing system in order to reduce inventory Reduce lead times to enable improved responsiveness and flexibility Synchronize production and supply to the customer Create flow and establish pull-demand systems Perform system-wide and specific value-stream evaluations Generate a comprehensive list of highly focused Kaizen activities Sustain process gains Manage constraints and reduce bottlenecks Implement cellular manufacturing

Lean Tools in Apparel Manufacturing

Author : Prabir Jana,Manoj Tiwari
Publisher : Woodhead Publishing
Page : 454 pages
File Size : 43,8 Mb
Release : 2021-02-17
Category : Technology & Engineering
ISBN : 9780128194270

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Lean Tools in Apparel Manufacturing by Prabir Jana,Manoj Tiwari Pdf

The never-ending global search for a country with a low labour wage is almost bottoming out. The so-called labor-oriented apparel manufacturing industry is poised to change. Due to fierce global pressure on reducing price and lead time, the textiles and apparel producers will have to banish all waste from their supply chain. Lean manufacturing which removes waste and smoothens the process flow is gaining popularity among textiles and apparel producers and will be a key element for the survival of the industry in the years ahead. An overview of various lean tools with a balanced mix of conceptual knowledge and practical applications in the context of apparel manufacturing Valuable industry information which managers and engineers can follow themselves without the need to hire outside consultants Case studies and examples from apparel manufacturing demonstrating how lean tools are being used successfully by leading organizations; an academician’s delight Possible use cases of several lean tools having potential use in the apparel manufacturing scenario

Lean Production for the Small Company

Author : Mike Elbert
Publisher : CRC Press
Page : 295 pages
File Size : 43,7 Mb
Release : 2018-02-19
Category : Business & Economics
ISBN : 9781439877807

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Lean Production for the Small Company by Mike Elbert Pdf

A hands-on guide to adapting Lean principles and the Toyota Production System to high-mix/low-volume environments, Lean Production for the Small Company uses charts, pictures, and easy-to-understand language to describe the methods needed to improve processes and eliminate waste. It walks readers through the correct order of implementation and desc

Just in Time Factory

Author : José Luís Quesado Pinto,João Carlos O. Matias,Carina Pimentel,Susana Garrido Azevedo,Kannan Govindan
Publisher : Springer
Page : 119 pages
File Size : 40,6 Mb
Release : 2018-06-26
Category : Business & Economics
ISBN : 9783319770161

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Just in Time Factory by José Luís Quesado Pinto,João Carlos O. Matias,Carina Pimentel,Susana Garrido Azevedo,Kannan Govindan Pdf

This book explains the implementation of just in time (JIT) production in an industrial context, while also highlighting the application of various, vital lean production tools. Shifting the trade-off between productivity and quality, the book discusses the preparation stages needed before implementing a JIT system. After an introduction to lean manufacturing and JIT, it introduces readers to the fundamentals and practice of Kaizen, paying special attention to lean manufacturing tools. The book demonstrates how to use the 5S approach (with the stages of Seiri, Seiton, Seiso, Seiketsu and Shitsuke), Standardized Work, Single Minute Exchange of Die (SMED) and the Kanban system. In brief, the book provides an understanding of the processes associated with the application of these tools and highlights the benefits attained by companies that have implemented JIT systems. Throughout the book, a real-world case study is used to deepen readers’ understanding of how lean manufacturing tools can be implemented. The book is ideally suited for executive courses in industrial engineering and management, but can also be used for upper undergraduate and graduate courses at universities.

Lean Manufacturing in the Developing World

Author : Jorge Luis García-Alcaraz,Aidé Aracely Maldonado-Macías,Guillermo Cortes-Robles
Publisher : Springer Science & Business Media
Page : 582 pages
File Size : 45,6 Mb
Release : 2014-03-27
Category : Technology & Engineering
ISBN : 9783319049519

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Lean Manufacturing in the Developing World by Jorge Luis García-Alcaraz,Aidé Aracely Maldonado-Macías,Guillermo Cortes-Robles Pdf

This book presents some definitions and concepts applied in Latin America on lean manufacturing (LM), the LM tools most widely used and human and cultural aspects that most matter in this field. The book contains a total of 14 tools used and reported by authors from different countries in Latin America, with definition, timeline with related research, benefits that have been reported in literature and case studies implemented in Latin American companies. Finally, the book presents a list of softwares available to facilitate the tools' implementation, monitoring and improvement.

Lean Systems

Author : Elizabeth A. Cudney,Sandra Furterer,David Dietrich
Publisher : CRC Press
Page : 536 pages
File Size : 50,7 Mb
Release : 2013-10-16
Category : Business & Economics
ISBN : 9781466556805

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Lean Systems by Elizabeth A. Cudney,Sandra Furterer,David Dietrich Pdf

Lean Systems: Applications and Case Studies in Manufacturing, Service, and Healthcare details the various Lean techniques and numerous real-world Lean projects drawn from a wide variety of manufacturing, healthcare, and service processes, demonstrating how to apply the Lean philosophy. The book facilitates Lean instruction by supplying interactive case studies that enable readers to apply the various Lean techniques. It provides an in-depth discussion of the Lean tools (i.e., VSM, standard work, 5S, etc.) and several real-world case studies and applications of Lean that have shown significant improvement in meeting customer requirements. The case studies follow the Six Sigma framework of Define, Measure, Analyze, Improve, and Control (DMAIC) structure for process improvement. The authors include detailed descriptions of each Lean tool and examples of how each Lean technique was applied to a wide variety of manufacturing, service, and healthcare processes. These in-depth descriptions and cases studies can be used by industry professionals and academics to learn how to apply Lean. They provide a detailed, step-by-step approach to Lean and demonstrate how to integrate Lean tools for process improvement and to sustain improvements. But more than this, the approach taken in this book gives readers the tools to effectively apply Lean techniques.

Machine that Changed the World

Author : James P. Womack,Daniel T. Jones,Daniel Roos,Massachusetts Institute of Technology
Publisher : Simon and Schuster
Page : 344 pages
File Size : 48,7 Mb
Release : 1990
Category : Business & Economics
ISBN : 9780892563500

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Machine that Changed the World by James P. Womack,Daniel T. Jones,Daniel Roos,Massachusetts Institute of Technology Pdf

Draws conclusions for the future of the industry in the USA.

Techniques, Tools and Methodologies Applied to Quality Assurance in Manufacturing

Author : Jorge Luis García Alcaraz,Cuauhtémoc Sánchez-Ramírez,Alfonso Jesús Gil López
Publisher : Springer Nature
Page : 466 pages
File Size : 47,5 Mb
Release : 2021-05-18
Category : Technology & Engineering
ISBN : 9783030693145

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Techniques, Tools and Methodologies Applied to Quality Assurance in Manufacturing by Jorge Luis García Alcaraz,Cuauhtémoc Sánchez-Ramírez,Alfonso Jesús Gil López Pdf

This book presents a collection of real cases from industrial practices that production system and quality managers implement to ensure a high quality as well as a low cost in products. This book is divided in sections that are focused on: · The quality and philosophies implemented to production systems; starting from the product design as well as from the supply system. · The principal statistical techniques applied to the quality assurance (statistical quality control, analysis of tests and failure, quality function deployment, accelerated life tests, among others), the process of gathering information, its validation, its reliability process, and techniques for data analysis. · The techniques applied to the integration of human resources in the process of quality assurance, such as managers and operators’ participation, training, and training processes. · Use of information and communications technologies, software, and programs implemented to guarantee the quality of the products in the production systems. ISO standards and policies that are used for quality management and monitoring.

Lean Manufacturing Tools & Techniques

Author : Nihal Attar
Publisher : Sankalp Publication
Page : 128 pages
File Size : 47,7 Mb
Release : 2024-06-28
Category : Juvenile Nonfiction
ISBN : 9789393849335

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Lean Manufacturing Tools & Techniques by Nihal Attar Pdf

Dear all Manufacturers, As a business coach when I am Working With various manufactures one problem seen most for small and medium scale manufacturers mostly struggle for operational management system effectivity and productivity. The operation management system is the main key area of every manufacturer where he spends a lot of time and effort for better service, which is important also for customer satisfaction increases, scale-up repeat business, and bit competition. This book strategies will help us to manufacturers for improve efficiency of all operations by reducing waste continuously hence increase the productivity of the operation. I recommended to this for all manufacturers for increasing product quality, improving efficiency of employees and resources for quality & quantity control. This book will help and guide us in this zero-waste journey. Nihal Atter

Lean Manufacturing and Six Sigma

Author : Fausto Pedro García Márquez,Isaac Segovia,Tamás Bányai,Péter Tamás
Publisher : BoD – Books on Demand
Page : 176 pages
File Size : 40,5 Mb
Release : 2020-02-14
Category : Technology & Engineering
ISBN : 9781789239072

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Lean Manufacturing and Six Sigma by Fausto Pedro García Márquez,Isaac Segovia,Tamás Bányai,Péter Tamás Pdf

Lean Manufacturing, also called lean production, was originally created in Toyota after the Second World War, in the reconstruction period. It is based on the idea of eliminating any waste in the industry, i.e. any activity or task that does not add value and requires resources. It is considered in every level of the industry, e.g. design, manufacturing, distribution, and customer service. The main wastes are: over-production against plan; waiting time of operators and machines; unnecessary transportation; waste in the process itself; excess stock of material and components; non value-adding motion; defects in quality. The diversity of these issues will be covered from algorithms, mathematical models, and software engineering by design methodologies and technical or practical solutions. This book intends to provide the reader with a comprehensive overview of the current state, cases studies, hardware and software solutions, analytics, and data science in dependability engineering.

Lean Production Simplified, Second Edition

Author : Pascal Dennis
Publisher : CRC Press
Page : 196 pages
File Size : 41,5 Mb
Release : 2007-03-02
Category : Business & Economics
ISBN : 156327356X

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Lean Production Simplified, Second Edition by Pascal Dennis Pdf

Winner of a Shingo Research and Professional Publication Award Lean Production Simplified, Second Edition is a plain language guide to the lean production system written for the practitioner by a practitioner. It delivers a comprehensive insider's view of lean manufacturing. The author helps the reader to grasp the system as a whole and the factors that animate it by organizing the book around an image of a house of lean production. Highlights include: A comprehensive view of Toyota1s lean manufacturing system A look at the origins and underlying principles of lean Identifying the goals of lean production Practical problem solving for lean production Activities that support involvement - Kaizen circles, suggestion systems, and problem solving This second edition has been updated with expanded information on the Lean Improvement Process; Production Physics and Little's Law - the fundamental equation for both manufacturing and service industries (cycle time = work in process/throughput); Value Stream Thinking - combining processes required to bring the product or service to the customer; Hoshin Planning -- using the Planning and Execution Tree diagram and Problem Solving -- including the "Five Why" method and how to use it. Lean Production Simplified, Second Edition covers each of the components of lean within the context of the entire lean production system. The author's straightforward common sense approach makes this book an easily accessible on-the-floor resource for every operator.

Lean Manufacturing Implementation

Author : Dennis P. Hobbs
Publisher : J. Ross Publishing
Page : 270 pages
File Size : 54,9 Mb
Release : 2003-09-15
Category : Business & Economics
ISBN : 1932159142

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Lean Manufacturing Implementation by Dennis P. Hobbs Pdf

The Lean Manufacturing Implementation Guide is a "how to" book that describes and documents the proven steps necessary to complete a successful lean transformation in a manufacturing facility. It reduces the manufacturer's fear of change by providing proven, objective and standard how to methods that are understandable and can be easily applied. The book is designed for manufacturing and engineering management personnel.

Sustainability

Author : Tina Agustiady,Adedeji B. Badiru
Publisher : CRC Press
Page : 261 pages
File Size : 47,5 Mb
Release : 2012-12-15
Category : Business & Economics
ISBN : 9781466514249

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Sustainability by Tina Agustiady,Adedeji B. Badiru Pdf

Although most agree that Lean Six Sigma is here to stay, they also agree that learning how to sustain the results seems problematic at best and unattainable at worst. Reverting to the old way of doing things is inevitable if sustainability measures are not a part of the methodology. Currently there are no standard resource on how to be sustainable or on using statistical techniques and practices. Until now. Sustainability: Utilizing Lean Six Sigma Techniques not only examines how to use particular lean six sigma tools, but how to sustain results that make companies profitable with continuous improvement. The book demonstrates how to use the Six Sigma methodology to make process-focused decisions that will achieve the goals of sustainability and allow organizations to gain true benefits from process improvements. It covers sustainability and metrics, Lean manufacturing, Six Sigma tools, sustainability project management, sustainability modeling, sustainable manufacturing and operations, decision making, and sustainability logistics. These tools help sustain results while keeping organizations competitive regardless of economic conditions. While continuous improvement techniques look good on paper, the implementation of the techniques can become difficult and challenging to maintain. Without utilizing Lean Six Sigma tools and leading the change, companies will become less and less marketable and profitable. This book supplies a blueprint on achieving sustainable results from high-quality improvements and making organizations competitive and first in class in their marketplace.

The Lean Book of Lean

Author : John Earley
Publisher : John Wiley & Sons
Page : 278 pages
File Size : 44,8 Mb
Release : 2016-06-20
Category : Business & Economics
ISBN : 9781119096191

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The Lean Book of Lean by John Earley Pdf

An essential guide to bringing lean to your business and your life The Lean Book of Leanprovides a succinct overview of the concepts of Lean, explains them in everyday terms, and shows how the general principles can be applied in any business or personal situation. Disengaging the concept of Lean from any particular industry or sector, this book brings Lean out of the factory to help you apply it anywhere, anytime. You'll learn the major points and ideas along with practical tips and hints, and find additional insight in the illustrative examples. Lean is all about achieving the desired outcome with the minimum amount of fuss and effort, and this book practises what it preaches — concise enough to be read in a couple of sittings, it nonetheless delivers a wealth of information distilled into the essential bits you need to know. The Lean Book of Lean discards unnecessary specialisation and minute detail, and gets to the point quickly, so you can get started right away. Understand the basic principles of lean Recognise lean behaviours that come naturally Study examples of lean practices, policies, behaviours, and operations Apply lean concepts to both your business and personal life Lean is about being agile, efficient, responsive, productive, and smart. It applies to any and every aspect of life, from the factory floor to your morning routine. The Lean Book of Lean is the quick, smart guide to employing lean principles every day, so you can start doing more with less.