Lean Mrp

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Lean Performance ERP Project Management

Author : Brian J. Carroll
Publisher : CRC Press
Page : 456 pages
File Size : 45,5 Mb
Release : 2007-12-20
Category : Business & Economics
ISBN : 0849305330

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Lean Performance ERP Project Management by Brian J. Carroll Pdf

Lean thinking is too often narrowly focused on physical processes, causing serious shortcomings, which limit Lean’s substantial benefits. Revised to consider the emerging global economy, Lean Performance ERP Project Management, Second Edition integrates strategy, people, process, and information technology into a project management methodology that applies Lean Thinking to all processes. It leverages Lean principles, tools, and practices to improve and then continuously improve management decision processes, information/support processes, and their linkages to Lean physical processes. New in the Second Edition— · Provides project managers an overview of lean benefits and challenges to present to Lean Sponsors and Lean Transformation Steering Committees · Presents a strategy for ERP project managers dealing with Chinese-based manufacturing · Includes a refreshed discussion of current events in the transition to lean in the global economy · Discusses new developments such as e-kanban, Radio Frequency Identification (RFID), Customer TAKT, and Operational TAKT · Features a case study of the Lean Commerce system implemented by Toyota North America Based on the author’s practical management and consulting experience, Lean Performance ERP Project Management: Implementing the Virtual Lean Enterprise clearly demonstrates that a lean tool kit requires the participation from all departments of an organization, from product development to fulfillment.

Lean and Technology

Author : Paul A. Myerson
Publisher : FT Press
Page : 347 pages
File Size : 50,6 Mb
Release : 2016-10-28
Category : Business & Economics
ISBN : 9780134291550

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Lean and Technology by Paul A. Myerson Pdf

This is the eBook of the printed book and may not include any media, website access codes, or print supplements that may come packaged with the bound book. Focus Your Supply Chain Technology Investments to Reduce Risk and Maximize Competitiveness Lean, Six Sigma, and related approaches offer immense potential for improving competitiveness, cost, and customer experience–if you can overcome the challenges of planning and implementation. The well-targeted use of technology can dramatically reduce your risks and accelerate your progress. Until now, however, many guidebooks and consultants have treated Lean primarily as a “pen and pencil” technique. Lean and Technology is the first complete guide to integrating Lean thinking with proven, affordable, and emerging technologies. You’ll learn how companies are linking strategy, the value chain, and IT–and how they are executing on their plans to achieve real competitive advantage. Step by step, Myerson shows how to use the proven six-step SCOR Model to organize the integration of technology with all key supply chain and operations processes. You’ll discover how to: PLAN to optimize supply chain networks, demand forecasting, master production scheduling, and S&OP SOURCE more effectively with today’s MRP and procurement/e-procurement technologies MAKE higher-value “lean production” products with modern ERP, MES, and short-term scheduling systems DELIVER the right customer solutions at the right time and cost via advanced DRP, TMS, and order fulfillment systems RETURN products and materials with state-of-the-art reverse logistics systems ENABLE continuous improvement via carefully chosen measurements, metrics, and analytics Throughout, Myerson presents easy-to-use tools, methodologies, best practices, and real-world examples: all you need to improve speed, accuracy, integration, and collaboration across complex supply chains. He concludes by previewing emerging technologies for maintaining and extending the competitive advantage you’ve already built.

Lean Materials Planning and Execution

Author : Donald H. Sheldon
Publisher : J. Ross Publishing
Page : 274 pages
File Size : 44,6 Mb
Release : 2007-11-15
Category : Business & Economics
ISBN : 1932159657

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Lean Materials Planning and Execution by Donald H. Sheldon Pdf

This informative volume explores the roots of high-performance materials management, and enables supply managers to make the right choice of process control at the right time.

Story of a Lean Journey

Author : James K. Lewis
Publisher : Society of Manufacturing Engineers
Page : 194 pages
File Size : 48,9 Mb
Release : 2008
Category : Business & Economics
ISBN : 9780872638556

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Story of a Lean Journey by James K. Lewis Pdf

"Readers of "Story of a Lean Journey" will empathize with the plight of Allison Manufacturing Services (AMS), a small manufacturer struggling to survive global competition and specialization to the point where it is trying to be everything to everyone. Its board of directors is disheartened with the downward spiral of profits, continuing loss of market share, and lackluster performance of "flavor of the month" initiatives. Looking for a way to save the company, the board hires Bill Watts, a lean consultant, as its new executive vice president. But the story just begins here. Knowing that a successful lean journey requires a culture shift that must begin at the top, Bill must rally the support of the board members who are, of course, skeptical as to what lean will bring to the bottom line. But the change in thinking required to make lean implementation successful is only the beginning. "Story of a Lean Journey" will take you through the first three-years of lean application at AMS. But read the story for yourself, it doesn't end there either."--Publisher.

Lean and Green Manufacturing

Author : Kaliyan Mathiyazhagan,K. E. K. Vimal,Harish Kumar,Anbanandam Ramesh,Vernika Agarwal
Publisher : Springer Nature
Page : 197 pages
File Size : 47,6 Mb
Release : 2021-10-16
Category : Technology & Engineering
ISBN : 9789811655517

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Lean and Green Manufacturing by Kaliyan Mathiyazhagan,K. E. K. Vimal,Harish Kumar,Anbanandam Ramesh,Vernika Agarwal Pdf

This book provides a stage-by-stage integration of lean and green manufacturing paradigms to achieve environmental and economic benefits. The book includes chapters on conceptual development for incorporating the lean and green paradigm, and methods, tools and techniques for developing and integrating lean manufacturing. Several case studies which demonstrate the benefits of integrating lean and green manufacturing techniques are also covered here. The contents of this book are expected to support researchers and practitioners in the implementation of integrated lean and green manufacturing technologies.

Lean MRP

Author : David Altemir
Publisher : Unknown
Page : 106 pages
File Size : 55,8 Mb
Release : 2017-06-14
Category : Electronic
ISBN : 1521499950

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Lean MRP by David Altemir Pdf

Lean MRP explains how to implement a Lean Manufacturing pull system on the shop floor using "virtual kanbans" enabled by a stable ERP-generated production schedule. This essentially establishes a traffic control system that will reduce congestion and travel times for materials and products in a factory. This is not the usual "yada-yada". The concept of Lean MRP is a novel one, which holds the promise of transformational change particularly in job shop environments. In addition to attaining the on-time performance, inventory, and lead time benefits of a pull system, Lean MRP can also help improve the accuracy of forward-looking schedule projections to support the making of reliable promises to the customer.This book is for those manufacturing managers who have always strived for a Lean operation but nevertheless feel that a computerized ERP system offers a more practical and scalable solution for managing a large, complex, and/or turbulent shop floor. Manufacturers in high mix industries such as contract manufacturing, aerospace, or industrial equipment can particularly benefit from this novel and innovative approach. For them, the prospects of Lean MRP offer an exciting opportunity to positively and comprehensively transform the whole of their operation as opposed to accepting isolated islands of Lean improvement that only skirt the periphery of the scheduling, on-time performance, inventory, and lead time challenges they face.

Lean Demand-Driven Procurement

Author : Paul Myerson
Publisher : CRC Press
Page : 258 pages
File Size : 49,7 Mb
Release : 2018-11-08
Category : Business & Economics
ISBN : 9780429809521

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Lean Demand-Driven Procurement by Paul Myerson Pdf

While there are many books written on the basics of the "supply" side of the supply chain (i.e. strategic sourcing, sourcing/procurement, and purchasing), there hasn’t been much written on those areas from a Lean perspective. Considering that supply chain costs, primarily procurement and transportation, can range from 50 to 70% of sales, it's surprising that this area has not been fully explored. As a result, some companies tend to place too much emphasis on the traditional focus of reducing material costs instead of process improvement. Lean Demand-Driven Procurement: How to Apply Lean Thinking to Your Supply Management Process details the basic supply management concepts and processes (i.e. sourcing, procurement, and purchasing) in an easy-to-understand format in combination with various process improvement tools, methodologies, best practices, examples, and cases written from a Lean perspective. It focuses and pinpoints ways to identify waste on the supply side through improved processes and, in some cases, technology. Applying Lean principles to procurement and purchasing processes identies non-traditional sources of waste, and in some cases, creates a paradigm shift that results in additional benets to the entire supply chain.

Advances in Production Management Systems. Sustainable Production and Service Supply Chains

Author : Vittal Prabhu,Marco Taisch,Dimitris Kiritsis
Publisher : Springer
Page : 604 pages
File Size : 41,8 Mb
Release : 2013-09-05
Category : Computers
ISBN : 9783642412639

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Advances in Production Management Systems. Sustainable Production and Service Supply Chains by Vittal Prabhu,Marco Taisch,Dimitris Kiritsis Pdf

The two volumes IFIP AICT 414 and 415 constitute the refereed proceedings of the International IFIP WG 5.7 Conference on Advances in Production Management Systems, APMS 2013, held in University Park, PA, USA, in September 2013. The 133 revised full papers were carefully reviewed and selected for inclusion in the two volumes. They are organized in 4 parts: sustainable production, sustainable supply chains, sustainable services, and ICT and emerging technologies.

Inventory Record Accuracy

Author : Roger B. Brooks,Larry W. Wilson
Publisher : John Wiley & Sons
Page : 208 pages
File Size : 53,7 Mb
Release : 2008-03-31
Category : Business & Economics
ISBN : 0470169532

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Inventory Record Accuracy by Roger B. Brooks,Larry W. Wilson Pdf

Praise for INVENTORY RECORD ACCURACY "This updated version of Inventory Record Accuracy preserves its humorous and easy-to-read style. Supply chain practitioners, in traditional or lean manufacturing, will find it a helpful guide. Cleverly outlined, the rigorous yet simple process for both on-hand and on-order inventory provides accuracy levels required for real-time data systems." -Maria Teodorovic, Quality Systems Manager Weyerhaeuser Corporation "Inventory Record Accuracy is truly a practitioner's guide. The book's collection of anecdotes provides real-life insight into the potential challenges of achieving IRA, and the combination of an easy-to-read text and simple drawings makes this book an easy road map to follow on the proven path to higher inventory record accuracy." -John Dietz, Director, Manufacturing Resource Planning Lockheed Martin Space Systems "Brooks and Wilson are the experts on inventory record accuracy. Inventory Record Accuracy goes right to the core of the issues without a lot of soft-soaping. Every materials manager, stockroom manager, and cycle counting supervisor should have a copy within arm's reach." -Adrian R. Barrett, 6 Sigma Master Black Belt Caterpillar, Inc. "Excellent coverage of a fundamentally important topic. By far, the best book on the subject I've ever read. The three-phase approach to inventory record accuracy should be required reading for all manufacturing managers." -Edward W. Davis, Professor of Business AdministrationThe Darden School, University of Virginia

Orlicky's Material Requirements Planning, Third Edition

Author : Carol A. Ptak,Chad Smith
Publisher : McGraw Hill Professional
Page : 546 pages
File Size : 44,8 Mb
Release : 2011-06-05
Category : Business & Economics
ISBN : 9780071755641

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Orlicky's Material Requirements Planning, Third Edition by Carol A. Ptak,Chad Smith Pdf

The classic MRP work up-to-date with new information on supply chain synchronization Thoroughly revised, Orlicky’s Material Requirements Planning, Third Edition reviews the poor business results embedded in most of today’s business systems; discusses the core problems causing the results; presents and discusses an alternative pull structure for planning and controlling materials flow; and presents initial results from actual implementations. This new edition reveals the next evolutionary step for materials and supply chain synchronization in the modern manufacturing landscape. This update describes: A solution to a chronic MRP-related problem that plagues many manufacturers: shortages of materials, components that block the smooth flow of work through the plant A competitive edge through strategic lead time reductions Significant reductions in total inventory investment Significant increases in service levels This new edition helps companies tackle three pervasive problems: unacceptable inventory performance; unacceptable service level performance; and high related expenses and waste. New to This Edition: New section on manufacturing as the heart of the supply chain management, and specific challenges in the 21st century Covers supply chain management (SCM) and distribution requirements planning (DRP) Discusses the impact of Lean and the Toyota Production System Update of integration software Reviews the emergence of demand-driven strategies and the MRP “conflict” Introduces the new concept of ASR (Actively Synchronized Replenishment) and explains how to incorporate it into business processes Explains positioning and how Six Sigma can help achieve results In-depth discussion of buffers – how to size, maintain, and adjust them New chapter on using MRP tools across the supply chain to enable pull-based approaches New case studies which illustrating the techniques described in the book Comprehensive coverage: The Whole and Its Parts; Manufacturing as a Process; Inventory Management; Prerequisites of MRP 3.0; Traditional Methodology; MRP Logic; Keeping MRP Up to Date; Lot Sizing and Safety Stock; Data Requirements and Management; MRP 3.0; Traditional MRP in Today’s Environment; MRP 3.0 Component 1—Strategic Inventory Positioning; Component 2—Buffer Level Profiling; Component 3—Dynamic Buffer Maintenance; Component 4—Pull-Based Demand Generation; Component 5—Highly Visible and Collaborative Execution; Dynamic Buffer Level Profiling; ASR Demand Generation; Applications; Developing Valid Inputs; Making Outputs Useful; Demand Driven Philosophies and MRP; Engineer to Order Environments; Lessons of the Past; Present State; The Future of MRP 3.0

Handbook of Research on Design and Management of Lean Production Systems

Author : Modrák, Vladimír
Publisher : IGI Global
Page : 487 pages
File Size : 41,8 Mb
Release : 2014-01-31
Category : Technology & Engineering
ISBN : 9781466650404

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Handbook of Research on Design and Management of Lean Production Systems by Modrák, Vladimír Pdf

"This book explores the recent advancements in the areas of lean production, management, and the system and layout design for manufacturing environments, capturing the building blocks of lean transformation on a shop floor level"--

Operations Management

Author : Peter Jones,Peter Robinson
Publisher : Oxford University Press
Page : 494 pages
File Size : 48,9 Mb
Release : 2012-03-22
Category : Business & Economics
ISBN : 9780199593583

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Operations Management by Peter Jones,Peter Robinson Pdf

An integrated media and text solution which clearly demonstrates the relevance of operations to everyday business activities, through extensive use of text and running video case studies from companies such as Ikea, Domino's, EasyJet, and Ticketmaster. A truly engaging package for those with little knowledge or experience in operations management.

Lean MRP

Author : David Altemir
Publisher : Unknown
Page : 109 pages
File Size : 49,8 Mb
Release : 2018-08-27
Category : Electronic
ISBN : 1719918104

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Lean MRP by David Altemir Pdf

Lean MRP explains how to establish ERP production scheduling that is stable and effective. The fundamental roles of the production schedule for driving shop floor work, predicting manufacturing completions, and evaluating factory capacity are examined. With effective ERP production scheduling in place, an opportunity is created to implement a Lean manufacturing pull system on the shop floor that mimics the behavior of traditional kanbans. This essentially establishes a self-regulating traffic control system that will reduce congestion and travel times for materials and products in a factory. This is not the usual "yada-yada". The concept of Lean MRP is a novel one, which holds the promise of transformational change particularly in job shop environments. In addition to attaining the on-time performance, inventory, and lead time benefits of a pull system, Lean MRP can also help improve the accuracy of forward-looking schedule projections to support the making of reliable promises to the customer.This book is for those manufacturing managers who have always strived for a Lean operation but nevertheless feel that a computerized ERP system offers a more practical and scalable solution for managing a large, complex, and/or turbulent shop floor. Manufacturers in high mix industries such as contract manufacturing, aerospace, or industrial equipment can particularly benefit from this novel and innovative approach. For them, the prospects of Lean MRP offer an exciting opportunity to positively and comprehensively transform the whole of their operation as opposed to accepting isolated islands of Lean improvement that only skirt the periphery of the scheduling, on-time performance, inventory, and lead time challenges they face.

Materials Management

Author : Prem Vrat
Publisher : Springer
Page : 408 pages
File Size : 54,7 Mb
Release : 2014-08-26
Category : Business & Economics
ISBN : 9788132219705

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Materials Management by Prem Vrat Pdf

This book examines the problem of managing the flow of materials into, through, and out of a system in order to improve the efficiency and effectiveness of materials management. The subject is crucial for global competitive advantage, as materials constitute the largest single cost factor in manufacturing and service, and their effective management enhances value for money. In this context, inventory is a barometer of materials management effectiveness, along with wastage of materials. The book adopts a comprehensive, integrated systems approach and covers almost all aspects of materials, considering the specification, procurement, storage, handling, issue, use and accounting of materials to get the most out of every dollar invested. Combining conceptual clarity and quantitative rigor, it will be a highly useful guide for practicing managers, academics and researchers in this vital functional area.

Wiley CIA Exam Review 2021, Part 3

Author : S. Rao Vallabhaneni
Publisher : John Wiley & Sons
Page : 1200 pages
File Size : 43,6 Mb
Release : 2021-01-13
Category : Business & Economics
ISBN : 9781119753360

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Wiley CIA Exam Review 2021, Part 3 by S. Rao Vallabhaneni Pdf

Get effective and efficient instruction on all CIA business knowledge exam competencies in 2021 Updated for 2021, the Wiley CIA Exam Review 2021, Part 3 Business Knowledge for Internal Auditing offers readers a comprehensive overview of the internal auditing process as set out by the Institute of Internal Auditors. The Exam Review covers the four domains tested by the Certified Internal Auditor exam, including: Business acumen Information security Information technology Financial management The Wiley CIA Exam Review 2021, Part 3 Business Knowledge for Internal Auditing is a perfect resource for candidates preparing for the CIA exam. It provides an accessible and efficient learning experience for students regardless of their current level of proficiency.