Lean Production Easy And Comprehensive

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LEAN Production – Easy and Comprehensive

Author : Roman Hänggi,André Fimpel,Roland Siegenthaler
Publisher : Springer Nature
Page : 213 pages
File Size : 55,8 Mb
Release : 2022-03-17
Category : Technology & Engineering
ISBN : 9783662645277

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LEAN Production – Easy and Comprehensive by Roman Hänggi,André Fimpel,Roland Siegenthaler Pdf

No production is perfect. Waste always creeps into the processes, makes them slow, sluggish and expensive. Parts and material pile up in the warehouse, production takes place in unnecessarily large batches, transport is taking time, employees wait unproductively for their next task or products ship too late. The result is high production costs and disappointed customers. The Lean movement has set itself the goal of uncovering waste, question it and eliminate it. This book will explain in a simple and comprehensive way the Lean principles as well as the practical tools to make production processes as lean and value-added as possible. Because we all love stories, each method is entertainingly wrapped in an illustrated story. In this book, a barista who has to run marathon distances every day, the cup Tim struggles with overproduction and the LeanClean Inc. counts on your support to trim the vacuum cleaner production to maximum value creation with value stream mapping, spaghetti diagram, 5S or Kanban. For each topic, you will find our practical tips. They are the lessons learned from our Lean projects over the past 20 years in many countries. They will help you to implement your Lean initiatives even more effectively and successfully.

LEAN Production - Easy and Comprehensive

Author : Roman Hänggi,André Fimpel,Roland Siegenthaler
Publisher : Unknown
Page : 0 pages
File Size : 50,9 Mb
Release : 2022
Category : Electronic
ISBN : 3662645289

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LEAN Production - Easy and Comprehensive by Roman Hänggi,André Fimpel,Roland Siegenthaler Pdf

No production is perfect. Waste always creeps into the processes, makes them slow, sluggish and expensive. Parts and material pile up in the warehouse, production takes place in unnecessarily large batches, transport is taking time, employees wait unproductively for their next task or products ship too late. The result is high production costs and disappointed customers. The Lean movement has set itself the goal of uncovering waste, question it and eliminate it. This book will explain in a simple and comprehensive way the Lean principles as well as the practical tools to make production processes as lean and value-added as possible. Because we all love stories, each method is entertainingly wrapped in an illustrated story. In this book, a barista who has to run marathon distances every day, the cup Tim struggles with overproduction and the LeanClean Inc. counts on your support to trim the vacuum cleaner production to maximum value creation with value stream mapping, spaghetti diagram, 5S or Kanban. For each topic, you will find our practical tips. They are the lessons learned from our Lean projects over the past 20 years in many countries. They will help you to implement your Lean initiatives even more effectively and successfully. The Content - Portrait of the problem makers: the seven types of waste - The ideal way to drive it: the nine principles of Lean production - Practical methods to get it done: analyzing and systematically eliminating waste - Winning people for the change: how to make the Lean transformation successfully The Authors Prof. Dr. Roman Hänggi is a Professor for Production Management and Industry 4.0. He has gained his rich lean experience at all hierarchical levels during 25 years in industrial companies in Europe, USA and Asia. The constant development of Lean still drives him every day. André Fimpel is a Lean enthusiast who has been on a worldwide mission of "maximum value creation" for about 20 years. No matter whether production of sports cars, shoes or machinery; Germany, USA or Brazil. Waste in all industries and countries are his specialty. Roland Siegenthaler explains the world in simple pictures and stories. He is a drawing electrical engineer who has been committed for 15 years to entertaining and effective communication in innovation and change projects.

Lean Production Simplified, Second Edition

Author : Pascal Dennis
Publisher : Productivity Press
Page : 192 pages
File Size : 47,6 Mb
Release : 2007-03-02
Category : Business & Economics
ISBN : 156327356X

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Lean Production Simplified, Second Edition by Pascal Dennis Pdf

Winner of a Shingo Research and Professional Publication Award Lean Production Simplified, Second Edition is a plain language guide to the lean production system written for the practitioner by a practitioner. It delivers a comprehensive insider's view of lean manufacturing. The author helps the reader to grasp the system as a whole and the factors that animate it by organizing the book around an image of a house of lean production. Highlights include: A comprehensive view of Toyota1s lean manufacturing system A look at the origins and underlying principles of lean Identifying the goals of lean production Practical problem solving for lean production Activities that support involvement - Kaizen circles, suggestion systems, and problem solving This second edition has been updated with expanded information on the Lean Improvement Process; Production Physics and Little's Law - the fundamental equation for both manufacturing and service industries (cycle time = work in process/throughput); Value Stream Thinking - combining processes required to bring the product or service to the customer; Hoshin Planning -- using the Planning and Execution Tree diagram and Problem Solving -- including the "Five Why" method and how to use it. Lean Production Simplified, Second Edition covers each of the components of lean within the context of the entire lean production system. The author's straightforward common sense approach makes this book an easily accessible on-the-floor resource for every operator.

Lean Production Simplified, Second Edition

Author : Pascal Dennis
Publisher : CRC Press
Page : 196 pages
File Size : 44,6 Mb
Release : 2007-03-02
Category : Business & Economics
ISBN : 156327356X

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Lean Production Simplified, Second Edition by Pascal Dennis Pdf

Winner of a Shingo Research and Professional Publication Award Lean Production Simplified, Second Edition is a plain language guide to the lean production system written for the practitioner by a practitioner. It delivers a comprehensive insider's view of lean manufacturing. The author helps the reader to grasp the system as a whole and the factors that animate it by organizing the book around an image of a house of lean production. Highlights include: A comprehensive view of Toyota1s lean manufacturing system A look at the origins and underlying principles of lean Identifying the goals of lean production Practical problem solving for lean production Activities that support involvement - Kaizen circles, suggestion systems, and problem solving This second edition has been updated with expanded information on the Lean Improvement Process; Production Physics and Little's Law - the fundamental equation for both manufacturing and service industries (cycle time = work in process/throughput); Value Stream Thinking - combining processes required to bring the product or service to the customer; Hoshin Planning -- using the Planning and Execution Tree diagram and Problem Solving -- including the "Five Why" method and how to use it. Lean Production Simplified, Second Edition covers each of the components of lean within the context of the entire lean production system. The author's straightforward common sense approach makes this book an easily accessible on-the-floor resource for every operator.

Lean Production for Competitive Advantage

Author : John Nicholas
Publisher : CRC Press
Page : 613 pages
File Size : 42,9 Mb
Release : 2018-03-15
Category : Business & Economics
ISBN : 9781498780896

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Lean Production for Competitive Advantage by John Nicholas Pdf

Lean Production for Competitive Advantage: A Comprehensive Guide to Lean Methodologies and Management Practices, Second Edition introduces Lean philosophy and illustrates the effective application of Lean tools with real-world case studies. From fundamental concepts to integrated planning and control in pull production and the supply chain, the text provides a complete introduction to Lean production. Coverage includes small batch production, setup reduction, pull production, preventive maintenance, standard work, as well as synchronizing and scheduling Lean operations. Detailing the key principles and practices of Lean production, the text also: Illustrates effective implementation techniques with case studies from a range of industries. Includes questions and completed problems in each chapter. Explains how to effectively partner with suppliers and employees to achieve productivity goals Designed for students who have a basic foundation in production and operations management, the text provides a thorough understanding of the principles of Lean. It also offers practical know-how for implementing a culture of continuous improvement on the shop floor and in the office, creating a heightened sense of responsibility in all stakeholders, and enhancing productivity and efficiency to improve the bottom line. In this second edition, the author addresses management’s role in Lean production. Early observers of Japanese methods focused on the shop floor to see amazing things unlike anything practiced elsewhere. And the thinking was, if the "methods" could be adopted by companies elsewhere, those companies would experience the success of the Japanese. What the early observers hadn’t considered were dramatic differences in the way those companies were managed, both daily and strategically. The "management side" of Lean production is addressed in two new chapters, one devoted to daily management, the other to strategy deployment. Additionally, there is a new chapter that addresses breakthrough improvement and an approach to achieving it called Production Preparation Process. Every chapter has been revised and expanded to better tell the story of Lean production—its history, applications, practices, and methods.

Lean Manufacturing

Author : Karmen Pažek
Publisher : BoD – Books on Demand
Page : 246 pages
File Size : 50,5 Mb
Release : 2021-11-03
Category : Technology & Engineering
ISBN : 9781839691492

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Lean Manufacturing by Karmen Pažek Pdf

Lean manufacturing is a process used in production to maximize efficiency and minimize waste by considering sustainability and the environment. This book presents a comprehensive overview of lean manufacturing in various enterprises, including manufacturing, construction, and the fabric and textile industry, among others. Chapters cover such topics as barriers to lean manufacturing, enterprise modeling, lean practices and circular economies, and more.

Lean Production for Competitive Advantage

Author : John Nicholas
Publisher : CRC Press
Page : 527 pages
File Size : 42,9 Mb
Release : 2011-06-23
Category : Business & Economics
ISBN : 9781439894163

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Lean Production for Competitive Advantage by John Nicholas Pdf

The Lean concepts and principles described in this book have revolutionized manufacturing practice and business conduct in a manner similar to what Henry Ford’s system did for mass manufacturing. Lean production however, involves much more than the adoption of methods and procedures, it requires a change in management philosophy that emphasizes relationship building, trust, and responsibility being conferred to frontline workers and suppliers. Based on three decades of teaching experience, Lean Production for a Competitive Advantage: A Comprehensive Guide to Lean Methodologies and Management Practices introduces the Lean philosophy and illustrates the effective application of Lean tools with real-world case studies. From fundamental concepts to integrated planning and control in pull production and the supply chain, the text provides a complete introduction to Lean production. Coverage includes small batch production, setup reduction, pull production, preventive maintenance, standard operations, as well as synchronizing and scheduling lean operations. Detailing the key principles and practices of Lean production, the text also: Illustrates effective implementation techniques with case studies from a range of industries Includes questions and completed problems in each chapter Explains how to effectively partner with suppliers and employees to accomplish productivity goals Designed for students who have a basic foundation in production and operations management, the text provides a thorough understanding of the fundamental principles of Lean. It also offers practical know-how for implementing a culture of continuous improvement on the shop floor or in the office, creating a heightened sense of responsibility and pride in all stakeholders involved, and enhancing productivity and efficiency to improve the bottom line. Instructor’s material available – please contact: [email protected] or call 1-800-634-7064 to request these materials.

Lean Production Simplified

Author : Pascal Dennis
Publisher : CRC Press
Page : 243 pages
File Size : 44,7 Mb
Release : 2017-07-27
Category : Business & Economics
ISBN : 9781498708883

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Lean Production Simplified by Pascal Dennis Pdf

Following in the tradition of its Shingo Prize-winning predecessors, Lean Production Simplified, Third Edition gives a clear overview of the structure and tools of the Lean production system. Written for the practitioner by a practitioner, it delivers a comprehensive insider's view of Lean management. The author helps readers grasp the system as a

Lean Connections

Author : Chris Harris,Rick Harris
Publisher : CRC Press
Page : 166 pages
File Size : 43,5 Mb
Release : 2008-06-02
Category : Business & Economics
ISBN : 9781420092745

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Lean Connections by Chris Harris,Rick Harris Pdf

Dependable information flow is a necessary prerequisite to the successful implementation of lean production principles. But while most managers understand how to make materials and manpower flow, the flow of information tends to be much more underdeveloped. Even companies that excel at recognizing waste and are otherwise adept at implementing the principles of lean production are often challenged to provide satisfactory information flow. Lean Connections: Making Information Flow Efficiently and Effectively isdesigned to help you rethink the way your organization views information flow. It provides the building blocks of a comprehensive information-flow system, showing you calculations and methods that will allow you to get the necessary information to those individuals who need it, when they need it. Following a logical and detailed progression, this manual shows how to make information flow in lean production facility— From the end customer through materials control to the production floor On the production floor at the operator, team, and value stream level And then from the production floor to the management of the facility Employing a workbook format, this manual follows RNA Manufacturing, a fictional company, through its implementation of a comprehensive lean production system. As the authors outline RNA’s methods and thought processes, they employ exercises that ask questions about your own production system. Your challenge is to think deeply about the answers, as well as the changes that need to be made to effectively make information flow through your facility. Make certain that everyone gets the information that they need when they need it

Lean Production for Competitive Advantage

Author : John Nicholas
Publisher : Productivity Press
Page : 576 pages
File Size : 49,7 Mb
Release : 2018
Category : Costs, Industrial
ISBN : 1498780881

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Lean Production for Competitive Advantage by John Nicholas Pdf

Lean Production for Competitive Advantage: A Comprehensive Guide to Lean Methodologies and Management Practices, Second Edition introduces Lean philosophy and illustrates the effective application of Lean tools with real-world case studies. From fundamental concepts to integrated planning and control in pull production and the supply chain, the text provides a complete introduction to Lean production. Coverage includes small batch production, setup reduction, pull production, preventive maintenance, standard work, as well as synchronizing and scheduling Lean operations. Detailing the key principles and practices of Lean production, the text also: Illustrates effective implementation techniques with case studies from a range of industries. Includes questions and completed problems in each chapter. Explains how to effectively partner with suppliers and employees to achieve productivity goals Designed for students who have a basic foundation in production and operations management, the text provides a thorough understanding of the principles of Lean. It also offers practical know-how for implementing a culture of continuous improvement on the shop floor and in the office, creating a heightened sense of responsibility in all stakeholders, and enhancing productivity and efficiency to improve the bottom line. In this second edition, the author addresses management's role in Lean production. Early observers of Japanese methods focused on the shop floor to see amazing things unlike anything practiced elsewhere. And the thinking was, if the "methods" could be adopted by companies elsewhere, those companies would experience the success of the Japanese. What the early observers hadn't considered were dramatic differences in the way those companies were managed, both daily and strategically. The "management side" of Lean production is addressed in two new chapters, one devoted to daily management, the other to strategy deployment. Additionally, there is a new chapter that addresses breakthrough improvement and an approach to achieving it called Production Preparation Process. Every chapter has been revised and expanded to better tell the story of Lean production--its history, applications, practices, and methods.

Lean Manufacturing Implementation

Author : Dennis P. Hobbs
Publisher : J. Ross Publishing
Page : 270 pages
File Size : 49,7 Mb
Release : 2003-09-15
Category : Business & Economics
ISBN : 1932159142

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Lean Manufacturing Implementation by Dennis P. Hobbs Pdf

The Lean Manufacturing Implementation Guide is a "how to" book that describes and documents the proven steps necessary to complete a successful lean transformation in a manufacturing facility. It reduces the manufacturer's fear of change by providing proven, objective and standard how to methods that are understandable and can be easily applied. The book is designed for manufacturing and engineering management personnel.

ISO 9001 and Lean

Author : Douglas Meyer
Publisher : CRC Press
Page : 98 pages
File Size : 49,7 Mb
Release : 2019-03-04
Category : Business & Economics
ISBN : 9780429650536

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ISO 9001 and Lean by Douglas Meyer Pdf

ISO 9000 is a comprehensive set of international standards for quality management and quality assurance. These standards ensure that companies effectively document all aspects of their quality management to show transparency and efficiency within all processes. They are not industry specific and pertain to organizations of any size. Continuous improvement is a key facet of the ISO 9001 standard (the particular standard that specifies requirements for a quality management system), but it does not explain how to implement or maintain this improvement. Lean production methodologies surely provide this crucial and tactical information. Adding Lean production methodologies to quality management systems effectively focuses these improvement activities. In the long run, it will save companies much time and money. This book, written in the novel format, discusses the symbiotic relationship between ISO 9001 and Lean as both can be seamlessly integrated. It shows how Lean provides the process improvements that are required by the ISO 9001 quality management system – Lean is crucial for identifying and removing waste from your processes, which ultimately creates greater customer value. In addition, the book shows the crucial financial benefits of this integration. This novel clearly illustrates that these two systems can function effectively is one understands the complex balance of standardization and change. ISO 9001 is clearly controlled and audited while Lean is often empowering, less meticulously audited, and rarely controlled. While presenting interesting characters and interactions, this fictional story embeds real-life manufacturing speak with a message of the importance of successful synergy between Lean practitioners, production leaders, and quality departments.

History of Lean Movement

Author : IntroBooks
Publisher : IntroBooks
Page : 40 pages
File Size : 54,7 Mb
Release : 2016-01-20
Category : Business & Economics
ISBN : 9781523421947

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History of Lean Movement by IntroBooks Pdf

Got an assignment on Lean Movement? Looking for sufficient material to write a useful yet to the point assignment? Heard of Lean from your friend? Wondering how amazing it is which has made your friend so successful? Want to have a similar status of your business but first want to know about the origin of it? Or just curious about who came up with the idea of Lean? This book, "History of Lean Movement" is what you need if any of the above cases applies to you. This comprehensive yet up to date course is enough to get to know about the lean movement. This book begins the narration of lean movement in the past decades and moves along gradually, reaching its current status. This book is based entirely upon Lean Movement discusses the following topics: Origination of lean movement Contribution of different people to it A detailed discussion on lean manufacturing Lean and the Six Sigma The seven wastes Benefits of going lean And lastly current status of lean movement Read on and discover yourself how an idea which came into being in the 80s made its way through all these years and is still standings strong. Facing all those rises and falls; coming across all the criticism yet managed to stay popular enough and ready to be accepted by many even in the present time. *************************** IntroBooks delivers up to the minute information covering everything on a topic in only one hour of reading. This book is written to give essential information in a straight-to-the-point, easy to read format. We have cut out technical jargon, waffle and unnecessary filler to ensure you get the essential information you need to achieve your goals with confidence.

Lean QuickStart Guide

Author : Benjamin Sweeney,ClydeBank Business
Publisher : ClydeBank Media LLC
Page : 147 pages
File Size : 53,6 Mb
Release : 2017-02-27
Category : Business & Economics
ISBN : 9781945051166

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Lean QuickStart Guide by Benjamin Sweeney,ClydeBank Business Pdf

Lean, Simplified **An Extensive Introduction to the Lean Business Model, Applicable to All Industries and All Experience Levels** Now released in a second edition to reflect the newest innovations and learning within the Lean system! You’ve heard the terms, you’ve heard about the results; now harness the method that has been creating unmatched levels of efficiency and success throughout the modern business sphere. Yesterday, it was enough to have heard about Lean. Today, everyone from the very front line all the way up to the boardroom must be on the absolute cutting edge of business improvement. To start the learning process and to enhance your understanding of the efficiency model that is taking the global market by storm, look no further than the Lean QuickStart Guide. Other guides are packed with jargon and take an oblique look at Lean—break out ahead of the pack with this easy-to-understand reference guide for all levels of experience. Lean QuickStart Guide is for beginners and experts alike. This no-nonsense guide hits the ground running and presents the critical concepts of the Lean model in plain English with instructional visual aids to cement a rapid learning process. Learning for academic purposes? We have you covered, too. We take an academic approach to the Lean Business Model as well as looking at real-world practical application in the business environment. Concepts are Broken Down into Bite-Sized Chunks with Extensive Charts, Graphs, and Illustrations to Assist in the Learning Process.

Lean Production for the Small Company

Author : Mike Elbert
Publisher : CRC Press
Page : 295 pages
File Size : 49,6 Mb
Release : 2018-02-19
Category : Business & Economics
ISBN : 9781439877807

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Lean Production for the Small Company by Mike Elbert Pdf

A hands-on guide to adapting Lean principles and the Toyota Production System to high-mix/low-volume environments, Lean Production for the Small Company uses charts, pictures, and easy-to-understand language to describe the methods needed to improve processes and eliminate waste. It walks readers through the correct order of implementation and desc