Process Plant Operating Procedures

Author : Chuei-Tin Chang,Hao-Yeh Lee,Vincentius Surya Kurnia Adi
Publisher : Springer Nature
Page : 358 pages
File Size : 47,7 Mb
Release : 2021-06-30
Category : Technology & Engineering
ISBN : 9783030709785

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Process Plant Operating Procedures by Chuei-Tin Chang,Hao-Yeh Lee,Vincentius Surya Kurnia Adi Pdf

Process Plant Operating Procedures presents an introduction to the theory and applications of procedure synthesis that is primarily concerned with the task of conjecturing the sequence of controller (or operator) actions needed to achieve designated operational goals in a given system. In order to facilitate practical implementation, the formal problem statement, two alternative approaches, their validation methods and a series of realistic examples are provided. The authors explore Petri nets and automata to identify the best paths leading to the specified goal of operation. The model-building methods for characterising all components in the given system, as well as the required control specifications, are explained with simple examples. The sequential control actions and the corresponding time schedule can then be identified accordingly. This book exposes practitioners to an important area of plant operations, teaching them effective approaches for procedure synthesis, enabling them to construct and solve scheduling models, and providing them with tools for simulation and validation of procedures and schedules. It is written for readers with a basic understanding of process design and control activities, and it will appeal to engineers in diverse fields with an interest in synthesizing operating procedures in process plants. Advances in Industrial Control reports and encourages the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.

Author : Ian S. Sutton
Publisher : Unknown
Page : 176 pages
File Size : 40,9 Mb
Release : 1995-04-01
Category : Technology & Engineering
ISBN : 0412985616

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Writing Operating Procedures for Process Plants by Ian S. Sutton Pdf

Written by a professional chemical engineer with an insider's viewpoint, the author presents to managers, operators and engineers running process plants a much needed guide to writing operating procedures. This book is one of the first to codify and illustrate the steps necessary for reliable and enforceable operating procedures. Included are colour inserts to illustrate colour-coding procedures for equipments as well as desktopping guidelines for written reports, instruction and audits.

Author : CCPS (Center for Chemical Process Safety)
Publisher : John Wiley & Sons
Page : 135 pages
File Size : 55,7 Mb
Release : 2011-11-30
Category : Technology & Engineering
ISBN : 9781118215616

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Guidelines for Writing Effective Operating and Maintenance Procedures by CCPS (Center for Chemical Process Safety) Pdf

The EPA investigation of a 1994 chemical plant tragedy concluded that "the explosion resulted from a lack of written safe operating procedures..." While good written procedures can't guarantee zero accidents, they can reduce the number of accidents caused by human error. This new book shows how to remedy this problem through selecting and implementing actions that promote safe, efficient operations and maintenance, improve quality, continuity, profitability and cost control, build upon and record process experience, and promote the concept that operating and maintenance procedures are vital plant components. It includes practical samples of procedure formats, checklists and many references.

Author : James R. Sawers,Margaret M. R. Eastman
Publisher : McGraw Hill Professional
Page : 676 pages
File Size : 44,7 Mb
Release : 1996
Category : Business & Economics
ISBN : 0070542775

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Process Industry Procedures and Training Manual by James R. Sawers,Margaret M. R. Eastman Pdf

Covers techniques to document training, procedures, and testing of operator and maintenance personnel to meet regulatory requirements. This manual arms you with the information and strategies you need to comply with regulatory standards from training to procedures and reference documentation to testing operations and maintenance personnel.

Author : CCPS (Center for Chemical Process Safety)
Publisher : John Wiley & Sons
Page : 462 pages
File Size : 41,9 Mb
Release : 2022-04-26
Category : Science
ISBN : 9781119640493

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Human Factors Handbook for Process Plant Operations by CCPS (Center for Chemical Process Safety) Pdf

Human Factors Handbook for Process Plant Operations Provides clear and simple instructions for integrating Human Factors principles and practices in the design of processes and work tasks Human Factors, the science of interaction between humans and other elements of a system, draws from disciplines such as psychology, ergonomics, anthropometrics, and physiology to understand how and why people behave and perform as they do—and how best to support them in performing tasks. The goals of the Human Factors approach are to improve human reliability, minimize the risk from human error, and optimize the working environment, human wellbeing, and overall system performance. Human Factors Handbook for Process Plant Operations guides supervisors, managers, and engineers on incorporating Human Factors principles and practices into plant maintenance and operations. With thorough and accessible coverage of all Human Factors topics of relevance to process industries, this easy-to-use handbook uses real-world anecdotes and case studies to demonstrate effective training and learning, task planning, communications, emergency response, risk and error management, and more. Throughout the text, the authors offer valuable insights into why people make mistakes while providing advice on how to help workers perform their process operational tasks successfully. Explains all essential Human Factors concepts and knowledge with clear descriptions and illustrative examples Offers actionable advice and models of good practice that can be applied to design, process operations, start-ups and shut-downs, and maintenance Addresses job aids, equipment design, competence, task support, non-technical skills, working with contractors, and managing change Discusses how lack of Human Factors considerations during the engineering design phase can adversely affect safety and performance Describes how to use indicators to both recognize and learn from human error and performance issues Written by highly experienced operating and maintenance personnel, Human Factors Handbook for Process Plant Operations is an indispensable resource for everyone involved with defining, planning, training, and managing process operations, maintenance, and emergency response in the food, pharmaceutical, chemical, petroleum, and refining industries. The missions of both the CCPS and EI include developing and disseminating knowledge, skills and good practices to protect people, the environment, and property by bringing the best knowledge and practices to industry, academia, governments and the public around the world through collective wisdom, tools, training and expertise. The CCPS, an industrial technology alliance of the American Institute of Chemical Engineers (AIChE), has been at the forefront of documenting and sharing important process safety risk assessment methodologies for more than 35 years and has published over 100 books in its process safety guidelines and process safety concept book series. The EI’s Technical Work Program addresses the depth and breadth of the energy sector from fuels and fuels distribution to health and safety, sustainability and the environment. The EI program provides cost-effective, value-adding knowledge on key current and future international issues affecting those in the energy sector.

Author : Martin Killcross
Publisher : Elsevier
Page : 312 pages
File Size : 49,8 Mb
Release : 2011-09-27
Category : Technology & Engineering
ISBN : 9780080971759

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Chemical and Process Plant Commissioning Handbook by Martin Killcross Pdf

The Chemical and Process Plant Commissioning Handbook, winner of the 2012 Basil Brennan Medal from the Institution of Chemical Engineers, is a guide to converting a newly constructed plant or equipment into a fully integrated and operational process unit. Good commissioning is based on a disciplined, systematic and proven methodology and approach that achieve results in the safest, most efficient, cost effective and timely manner. The book is supported by detailed, proven and effective commission templates, plus extensive commissioning scenarios that enable the reader to learn the context of good commissioning practice from an experienced commissioning manager. It focuses on the critical safety assessment and inspection regimes necessary to ensure that new plants are compliant with OSHA and environmental requirements. Martin Killcross has brought together the theory of textbooks and technical information obtained from sales literature, in order to provide engineers with what they need to know before initiating talks with vendors regarding equipment selection. Unique information from a respected, global commissioning manager: delivers the know-how to succeed for anyone commissioning new plant or equipment Comes with online commissioning process templates that make this title a working tool kit as well as a key reference Extensive examples of successful commissioning processes with step-by-step guidance enable readers to understand the function and performance of the wide range of tasks required in the commissioning process

Author : American Institute of Chemical Engineers. Center for Chemical Process Safety
Publisher : Wiley-AIChE
Page : 364 pages
File Size : 40,8 Mb
Release : 1995-03-15
Category : Science
ISBN : STANFORD:36105018426465

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Guidelines for Safe Process Operations and Maintenance by American Institute of Chemical Engineers. Center for Chemical Process Safety Pdf

Organized into ten chapters, this book provides a discussion of the roles of first- and second-line operations and maintenance supervisors through the various phases of the life cycle of a plant. Each of the remaining chapters treats one of the phases of the life cycle of a plant: design, construction, pre-startup and commissioning, startup, operation, maintenance, shutdown, decommissioning, and demolition. Each chapter provides guidance, tools, and checklists to assist supervisors in implementing and practicing of process safety program principles. Includes a substantial glossary and appendices. Annotation copyright by Book News, Inc., Portland, OR

Author : D. M. C. Horsley
Publisher : IChemE
Page : 138 pages
File Size : 40,8 Mb
Release : 1998
Category : Technology & Engineering
ISBN : 0852953984

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Process Plant Commissioning by D. M. C. Horsley Pdf

This handbook on the commissioning of all process plants, large and small, has been fully updated and expanded. The aim of the text is to provide the non-specialist with advice on how to set about the problem of commissioning either a new plant or a modification. Some aspects of decommissioning are also included. The section on legislation has been expanded and updated to cover all areas of safety, health and environment.

Author : CCPS (Center for Chemical Process Safety)
Publisher : John Wiley & Sons
Page : 386 pages
File Size : 40,5 Mb
Release : 2010-09-23
Category : Technology & Engineering
ISBN : 9780470938089

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Guidelines for Process Safety Fundamentals in General Plant Operations by CCPS (Center for Chemical Process Safety) Pdf

At last, a book that covers safety procedures and standards with information that is rarely available outside of proprietary materials. A comprehensive source for basic and essential operations and procedures in use in any facility, the book offers chemical operators and first line supervisors guidance in applying appropriate practices to prevent accidents, and suggests which practices to avoid.

Author : Anonim
Publisher : Unknown
Page : 116 pages
File Size : 42,7 Mb
Release : 2001
Category : Environmental protection
ISBN : UIUC:30112112908931

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Guidance for Preparing Standard Operating Procedures (SOPs). by Anonim Pdf

Author : Bertrand Braunschweig,Xavier Joulia
Publisher : Elsevier
Page : 1233 pages
File Size : 54,6 Mb
Release : 2008-05-15
Category : Technology & Engineering
ISBN : 9780080557977

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18th European Symposium on Computer Aided Process Engineering by Bertrand Braunschweig,Xavier Joulia Pdf

The 18th European Symposium on Computer Aided Process Engineering contains papers presented at the 18th European Symposium of Computer Aided Process Engineering (ESCAPE 18) held in Lyon, France, from 1-4 June 2008.The ESCAPE series brings the latest innovations and achievements by leading professionals from the industrial and academic communities. The series serves as a forum for engineers, scientists, researchers, managers and students from academia and industry to:- present new computer aided methods, algorithms, techniques related to process and product engineering,- discuss innovative concepts, new challenges, needs and trends in the area of CAPE.This research area bridges fundamental sciences (physics, chemistry, thermodynamics, applied mathematics and computer sciences) with the various aspects of process and product engineering.The special theme for ESCAPE-18 is CAPE for the Users! CAPE systems are to be put in the hands of end users who need functionality and assistance beyond the scientific and technological capacities which are at the core of the systems. The four main topics are:- off-line systems for synthesis and design,- on-line systems for control and operation,- computational and numerical solutions strategies,- integrated and multi-scale modelling and simulation,Two general topics address the impact of CAPE tools and methods on Society and Education. * CD-ROM that accompanies the book contains all research papers and contributions* International in scope with guest speeches and keynote talks from leaders in science and industry* Presents papers covering the latest research, key top areas and developments in Computer Aided Process Engineering

Author : Ian Sutton
Publisher : William Andrew
Page : 409 pages
File Size : 53,5 Mb
Release : 2014-10-06
Category : Business & Economics
ISBN : 9780323311472

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Plant Design and Operations by Ian Sutton Pdf

Plant Design and Operations provides practical guidance on the design, operation, and maintenance of process facilities. The book is based on years of hands-on experience gathered during the design and operation of a wide range of facilities in many different types of industry including chemicals, refining, offshore oil and gas, and pipelines. The book helps managers, engineers, operators, and maintenance specialists with advice and guidance that can be used right away in working situations. Each chapter provides information and guidance that can be used immediately. For example, the chapter on Energy Control Procedures describes seven levels of positive isolation — ranging from a closed block valve all the way to double block and bleed with line break. The Safety in Design chapter describes topics such as area classification, fire protection, stairways and platforms, fixed ladders, emergency showers, lighting, and alarms. Other areas covered in detail by the book include security, equipment, and transportation. A logical, practical guide to maintenance task organization is provided, from conducting a Job Hazards Analysis to the issue of a work permit, and to the shutdown and isolation of equipment. Common hazards are covered in detail, including flow problems, high pressure, corrosion, power failure, and many more. Provides information to managers, engineers, operators and maintenance personnel which is immediately applicable to their operations Supported by useful, real-world examples and experience from a wide range of facilities and industries Includes guidance on occupational health and safety, industrial hygiene and personal protective equipment

Author : CCPS (Center for Chemical Process Safety)
Publisher : John Wiley & Sons
Page : 353 pages
File Size : 41,6 Mb
Release : 2010-09-14
Category : Technology & Engineering
ISBN : 9780470938126

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Guidelines for Safe Process Operations and Maintenance by CCPS (Center for Chemical Process Safety) Pdf

First-line managers have to maintain the integrity of facilities, control manufacturing processes, and handle unusual or emergency situations, as well as respond to the pressures of production demand. On a daily basis, they are closest to the operating personnel who may be injured by a process accident, and they are in the best position to spot problem conditions and to act to contain them. This book offers these managers "how-to" information on process safety management program execution in the operations and maintenance departments, recommending technical and administrative process safety activities for the entire life cycle of the plant. Helpful tables and references add to the value of this process safety resource.

Author : Michael D. Holloway,Chikezie Nwaoha,Oliver A. Onyewuenyi
Publisher : John Wiley & Sons
Page : 724 pages
File Size : 42,9 Mb
Release : 2012-08-20
Category : Technology & Engineering
ISBN : 9781118162545

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Process Plant Equipment by Michael D. Holloway,Chikezie Nwaoha,Oliver A. Onyewuenyi Pdf

“Process Plant Equipment Book is another great publication from Wiley as a reference book for final year students as well as those who will work or are working in chemical production plants and refinery...” -Associate Prof. Dr. Ramli Mat, Deputy Dean (Academic), Faculty of Chemical Engineering, Universiti Teknologi Malaysia “...give[s] readers access to both fundamental information on process plant equipment and to practical ideas, best practices and experiences of highly successful engineers from around the world... The book is illustrated throughout with numerous black & white photos and diagrams and also contains case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book. An extensive list of references enables readers to explore each individual topic in greater depth...” –Stainless Steel World and Valve World, November 2012 Discover how to optimize process plant equipment, from selection to operation to troubleshooting From energy to pharmaceuticals to food, the world depends on processing plants to manufacture the products that enable people to survive and flourish. With this book as their guide, readers have the information and practical guidelines needed to select, operate, maintain, control, and troubleshoot process plant equipment so that it is efficient, cost-effective, and reliable throughout its lifetime. Following the authors' careful explanations and instructions, readers will find that they are better able to reduce downtime and unscheduled shutdowns, streamline operations, and maximize the service life of processing equipment. Process Plant Equipment: Operation, Control, and Reliability is divided into three sections: Section One: Process Equipment Operations covers such key equipment as valves, pumps, cooling towers, conveyors, and storage tanks Section Two: Process Plant Reliability sets forth a variety of tested and proven tools and methods to assess and ensure the reliability and mechanical integrity of process equipment, including failure analysis, Fitness-for-Service assessment, engineering economics for chemical processes, and process component function and performance criteria Section Three: Process Measurement, Control, and Modeling examines flow meters, process control, and process modeling and simulation Throughout the book, numerous photos and diagrams illustrate the operation and control of key process equipment. There are also case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book. At the end of each chapter, an extensive list of references enables readers to explore each individual topic in greater depth. In summary, this text offers students, process engineers, and plant managers the expertise and technical support needed to streamline and optimize the operation of process plant equipment, from its initial selection to operations to troubleshooting.

Author : American Institute of Chemical Engineers. Center for Chemical Process Safety
Publisher : American Institute of Chemical Engineers
Page : 408 pages
File Size : 42,8 Mb
Release : 1992
Category : Technology & Engineering
ISBN : UOM:39015032833850

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Plant Guidelines for Technical Management of Chemical Process Safety by American Institute of Chemical Engineers. Center for Chemical Process Safety Pdf

Produced by the Center for Chemical Process Safety (CCPS), this volume provides examples of management systems for chemical process safety programs that are currently in place or that have been successfully used at chemical plants. The guidelines are directed toward all those individuals who are res