Sheet Metal Forming Optimization

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Sheet Metal Forming Optimization

Author : Ganesh M. Kakandikar,Vilas M. Nandedkar
Publisher : CRC Press
Page : 248 pages
File Size : 48,6 Mb
Release : 2017-10-16
Category : Science
ISBN : 9781498796156

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Sheet Metal Forming Optimization by Ganesh M. Kakandikar,Vilas M. Nandedkar Pdf

Automotive and aerospace components, utensils, and many other products are manufactured by a forming/drawing process on press machines of very thin sheet metal, 0.8 to 1.2 mm. It is imperative to study the effect of all involved parameters on output of this type of manufacturing process. This book offers the readers with application and suitability of various evolutionary, swarm, and bio-inspired optimization algorithms for sheet metal forming processes. Book initiates by presenting basics of metal forming, formability followed by discussion of process parameters in detail, prominent modes of failure, basics of optimization and various bioinspired approaches followed by optimization studies on various industrial components applying bioinspired optimization algorithms. Key Features: • Focus on description of basic investigation of metal forming, as well as evolutionary optimization • Presentation of innovative optimization methodologies to close the gap between those formulations and industrial problems, aimed at industrial professionals • Includes mathematical modeling of drawing/forming process • Discusses key performance parameters, such as Thinning, Fracture, and Wrinkling • Includes both numerical and experimental analysis

Analysis and Optimization of Sheet Metal Forming Processes

Author : Amrut Mulay,Swadesh Kumar Singh,Andrzej Kocanda
Publisher : CRC Press
Page : 371 pages
File Size : 51,7 Mb
Release : 2024-06-13
Category : Technology & Engineering
ISBN : 9781040027318

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Analysis and Optimization of Sheet Metal Forming Processes by Amrut Mulay,Swadesh Kumar Singh,Andrzej Kocanda Pdf

Analysis and Optimization of Sheet Metal Forming Processes comprehensively covers sheet metal forming, from choosing materials, tools and the forming method to optimising the entire process through finite element analysis and computer-aided engineering. Beginning with an introduction to sheet metal forming, the book provides a guide to the various techniques used within the industry. It provides a discussion of sheet metal properties relevant to forming processes, such as ductility, formability, and strength, and analyses how materials should be selected with factors including material properties, cost, and availability. Forming processes including shearing, bending, deep drawing, and stamping are also discussed, along with tools such as dies, punches, and moulds. Simulation and modelling are key to optimising the sheet metal forming process, including finite element analysis and computer-aided engineering. Other topics included are quality control, design, industry applications, and future trends. The book will be of interest to students and professionals working in the field of sheet metal and metal forming, materials science, mechanical engineering, and metallurgy.

Material Forming Processes

Author : Bouchaib Radi,Abdelkhalak El Hami
Publisher : John Wiley & Sons
Page : 272 pages
File Size : 41,5 Mb
Release : 2016-10-03
Category : Science
ISBN : 9781848219472

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Material Forming Processes by Bouchaib Radi,Abdelkhalak El Hami Pdf

Manufacturing industries strive to improve the quality and reliability of their products, while simultaneously reducing production costs. To do this, modernized work tools must be produced; this will enable a reduction in the duration of the product development cycle, optimization of product development procedures, and ultimately improvement in the productivity of design and manufacturing phases. Numerical simulations of forming processes are used to this end, and in this book various methods and models for forming processes (including stamping, hydroforming and additive manufacturing) are presented. The theoretical and numerical advances of these processes involving large deformation mechanics on the basis of large transformations are explored, in addition to the various techniques for optimization and calculation of reliability. The advances and techniques within this book will be of interest to professional engineers in the automotive, aerospace, defence and other industries, as well as graduates and undergraduates in these fields.

Modeling and Optimization in Manufacturing

Author : Catalin I. Pruncu,Jun Jiang
Publisher : John Wiley & Sons
Page : 338 pages
File Size : 46,9 Mb
Release : 2021-07-19
Category : Technology & Engineering
ISBN : 9783527346943

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Modeling and Optimization in Manufacturing by Catalin I. Pruncu,Jun Jiang Pdf

Discover the state-of-the-art in multiscale modeling and optimization in manufacturing from two leading voices in the field Modeling and Optimization in Manufacturing delivers a comprehensive approach to various manufacturing processes and shows readers how multiscale modeling and optimization processes help improve upon them. The book elaborates on the foundations and applications of computational modeling and optimization processes, as well as recent developments in the field. It offers discussions of manufacturing processes, including forming, machining, casting, joining, coating, and additive manufacturing, and how computer simulations have influenced their development. Examples for each category of manufacturing are provided in the text, and industrial applications are described for the reader. The distinguished authors also provide an insightful perspective on likely future trends and developments in manufacturing modeling and optimization, including the use of large materials databases and machine learning. Readers will also benefit from the inclusion of: A thorough introduction to the origins of manufacturing, the history of traditional and advanced manufacturing, and recent progress in manufacturing An exploration of advanced manufacturing and the environmental impact and significance of manufacturing Practical discussions of the economic importance of advanced manufacturing An examination of the sustainability of advanced manufacturing, and developing and future trends in manufacturing Perfect for materials scientists, mechanical engineers, and process engineers, Modeling and Optimization in Manufacturing will also earn a place in the libraries of engineering scientists in industries seeking a one-stop reference on multiscale modeling and optimization in manufacturing.

Metal Forming

Author : Mohsen Kazeminezhad
Publisher : BoD – Books on Demand
Page : 222 pages
File Size : 48,8 Mb
Release : 2012-10-17
Category : Technology & Engineering
ISBN : 9789535108047

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Metal Forming by Mohsen Kazeminezhad Pdf

Different aspects of metal forming, consisting of process, tools and design, are presented in this book. The chapters of this book include the state of art and analysis of the processes considering the materials characteristics. The processes of hydroforming, forging and forming of sandwich sheet are discussed. Also, a chapter on topography of tools, and another chapter on machine tools are presented. Design of a programmable metal forming press and methods for predicting forming limits of sheet metal are described.

Sheet Metal Forming

Author : R. Pearce
Publisher : Springer Science & Business Media
Page : 314 pages
File Size : 45,7 Mb
Release : 1991-12-31
Category : Technology & Engineering
ISBN : 0750301015

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Sheet Metal Forming by R. Pearce Pdf

The pressing of sheet metal into useful shapes is a technology which requires an understanding of a wide range of subjects. This text is divided into three sections: processes, materials and tests. In Part 1, sheet metal forming is examined mainly from a mechanical engineering viewpoint; firstly plasticity and anisotropy, then process variables - friction, lubrication and temperature - and finally practical aspects of forming in the press-shop. Part 2 deals with the main sheet alloys at varying lengths, depending on their industrial popularity. Certain research results, showing the fallibility of the phenomenological approach, are also highlighted. A section of testing procedures concludes the volume.

Metal Forming Processes

Author : Kakandikar Ganesh Marotrao,Anupam Agrawal,D. Ravi Kumar
Publisher : CRC Press
Page : 248 pages
File Size : 53,7 Mb
Release : 2022-08-25
Category : Science
ISBN : 9781000615043

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Metal Forming Processes by Kakandikar Ganesh Marotrao,Anupam Agrawal,D. Ravi Kumar Pdf

Metal forming processes include bulk forming and sheet metal forming with numerous applications. This book covers some of the latest developments aspects of these processes such as numerical simulations to achieve optimum combinations and to get insight into process capability. Implementation of new technologies to improve performance based on Computer Numerical Control (CNC) technologies are also discussed, including the use of CAD/CAM/CAE techniques to enhance precision in manufacturing. Applications of AI/ML, the Internet of Things (IoT), and the role of tribological aspects in green engineering are included to suit Industry 4.0. Features: Covers latest developments in various sheet metal forming processes Discusses improvements in numerical simulation with various material models Proposes improvements by optimum combination of process parameters Includes finite element simulation of processes and formability Presents a review on techniques to produce ultra-fine-grained materials This book is aimed at graduate students, engineers, and researchers in sheet metal forming, materials processing and their applications, finite element analysis, manufacturing, and production engineering.

Manufacturing Integrated Design

Author : Peter Groche,Enrico Bruder,Sebastian Gramlich
Publisher : Springer
Page : 336 pages
File Size : 43,6 Mb
Release : 2017-03-29
Category : Technology & Engineering
ISBN : 9783319523774

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Manufacturing Integrated Design by Peter Groche,Enrico Bruder,Sebastian Gramlich Pdf

The book gives a systematic and detailed description of a new integrated product and process development approach for sheet metal manufacturing. Special attention is given to manufacturing that unites multidisciplinary competences of product design, material science, and production engineering, as well as mathematical optimization and computer based information technology. The case study of integral sheet metal structures is used by the authors to introduce the results related to the recent manufacturing technologies of linear flow splitting, bend splitting, and corresponding integrated process chains for sheet metal structures.

Handbook of Metalforming Processes

Author : Henry Ericsson Theis
Publisher : CRC Press
Page : 676 pages
File Size : 54,8 Mb
Release : 1999-05-26
Category : Technology & Engineering
ISBN : 082479317X

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Handbook of Metalforming Processes by Henry Ericsson Theis Pdf

Reflecting hands-on experience of materials, equipment, tooling and processes used in the industry, this work provides up-to-date information on flat-rolled sheet metal products. It addresses the processing and forming of light-to-medium-gauge flat-rolled sheet metal, illustrating the versatility and myriad uses of this material.

Sheet Metal Forming

Author : Taylan Altan,A. Erman Tekkaya
Publisher : ASM International
Page : 381 pages
File Size : 40,9 Mb
Release : 2012
Category : Technology & Engineering
ISBN : 9781615039883

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Sheet Metal Forming by Taylan Altan,A. Erman Tekkaya Pdf

This practical and comprehensive reference gives the latest developments on the design of sheet forming operations, equipment, tooling, and process modeling. Individual chapters cover all major sheet forming processes such as blanking, bending, deep drawing, and more. Process modeling using finite element analysis is described in one chapter and discussed in all appropriate chapters. Other chapters cover sensors and die materials, which are critical for practical sheet forming applications. Other topics include relatively new technologies, such as warm forming of magnesium and aluminum alloys, forming of advanced high-strength steels (AHSS), and hot stamping. Chapters also address special sheet forming operations, like spinning, incremental forming, and mechanical joining, and processes related to sheet forming, such as sheet and tube hydroforming, roll forming, and high-velocity forming.

Incremental Sheet Forming Technologies

Author : Ajay,Ravi Kant Mittal
Publisher : CRC Press
Page : 142 pages
File Size : 46,5 Mb
Release : 2020-09-24
Category : Technology & Engineering
ISBN : 9781000179866

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Incremental Sheet Forming Technologies by Ajay,Ravi Kant Mittal Pdf

Incremental Sheet Forming (ISF) exempts use of dies and reduces cost for manufacturing complex parts. Sheet metal forming is used for producing high-quality components in automotive, aerospace, and medical industries. This book covers the benefits of this new technology, including the process parameters along with various techniques. Each variant of this novel process is discussed along with the requirements of machinery and hardware. In addition, appropriate guidelines are also suggested regarding the relationship between process parameters and aspects of ISF process in order to ensure the applicability of the process on the industrial scale. This book will be a useful asset for researchers, engineers in manufacturing industries, and postgraduate level courses.

Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming

Author : Ping Hu,Ning Ma,Li-zhong Liu,Yi-guo Zhu
Publisher : Springer Science & Business Media
Page : 218 pages
File Size : 51,7 Mb
Release : 2012-07-23
Category : Technology & Engineering
ISBN : 9781447140993

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Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming by Ping Hu,Ning Ma,Li-zhong Liu,Yi-guo Zhu Pdf

Over the last 15 years, the application of innovative steel concepts in the automotive industry has increased steadily. Numerical simulation technology of hot forming of high-strength steel allows engineers to modify the formability of hot forming steel metals and to optimize die design schemes. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming focuses on hot and cold forming theories, numerical methods, relative simulation and experiment techniques for high-strength steel forming and die design in the automobile industry. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming introduces the general theories of cold forming, then expands upon advanced hot forming theories and simulation methods, including: the forming process, constitutive equations, hot boundary constraint treatment, and hot forming equipment and experiments. Various calculation methods of cold and hot forming, based on the authors’ experience in commercial CAE software for sheet metal forming, are provided, as well as a discussion of key issues, such as hot formability with quenching process, die design and cooling channel design in die, and formability experiments. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming will enable readers to develop an advanced knowledge of hot forming, as well as to apply hot forming theories, calculation methods and key techniques to direct their die design. It is therefore a useful reference for students and researchers, as well as automotive engineers.

AI Applications in Sheet Metal Forming

Author : Shailendra Kumar,Hussein M. A. Hussein
Publisher : Springer
Page : 290 pages
File Size : 42,8 Mb
Release : 2016-10-25
Category : Technology & Engineering
ISBN : 9789811022517

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AI Applications in Sheet Metal Forming by Shailendra Kumar,Hussein M. A. Hussein Pdf

This book comprises chapters on research work done around the globe in the area of artificial intelligence (AI) applications in sheet metal forming. The first chapter offers an introduction to various AI techniques and sheet metal forming, while subsequent chapters describe traditional procedures/methods used in various sheet metal forming processes, and focus on the automation of those processes by means of AI techniques, such as KBS, ANN, GA, CBR, etc. Feature recognition and the manufacturability assessment of sheet metal parts, process planning, strip-layout design, selecting the type and size of die components, die modeling, and predicting die life are some of the most important aspects of sheet metal work. Traditionally, these activities are highly experience-based, tedious and time consuming. In response, researchers in several countries have applied various AI techniques to automate these activities, which are covered in this book. This book will be useful for engineers working in sheet metal industries, and will serve to provide future direction to young researchers and students working in the area.

Modeling and Optimization in Manufacturing

Author : Catalin I. Pruncu,Jun Jiang
Publisher : John Wiley & Sons
Page : 336 pages
File Size : 50,6 Mb
Release : 2021-04-21
Category : Technology & Engineering
ISBN : 9783527825240

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Modeling and Optimization in Manufacturing by Catalin I. Pruncu,Jun Jiang Pdf

Discover the state-of-the-art in multiscale modeling and optimization in manufacturing from two leading voices in the field Modeling and Optimization in Manufacturing delivers a comprehensive approach to various manufacturing processes and shows readers how multiscale modeling and optimization processes help improve upon them. The book elaborates on the foundations and applications of computational modeling and optimization processes, as well as recent developments in the field. It offers discussions of manufacturing processes, including forming, machining, casting, joining, coating, and additive manufacturing, and how computer simulations have influenced their development. Examples for each category of manufacturing are provided in the text, and industrial applications are described for the reader. The distinguished authors also provide an insightful perspective on likely future trends and developments in manufacturing modeling and optimization, including the use of large materials databases and machine learning. Readers will also benefit from the inclusion of: A thorough introduction to the origins of manufacturing, the history of traditional and advanced manufacturing, and recent progress in manufacturing An exploration of advanced manufacturing and the environmental impact and significance of manufacturing Practical discussions of the economic importance of advanced manufacturing An examination of the sustainability of advanced manufacturing, and developing and future trends in manufacturing Perfect for materials scientists, mechanical engineers, and process engineers, Modeling and Optimization in Manufacturing will also earn a place in the libraries of engineering scientists in industries seeking a one-stop reference on multiscale modeling and optimization in manufacturing.