Springback Assessment And Compensation Of Tailor Welded Blanks

Author : Abdullah Bin Haji Ahmad B, DAT,Mohd. Faizal bin Jamaludin
Publisher : CRC Press
Page : 0 pages
File Size : 52,8 Mb
Release : 2022-12-27
Category : Science
ISBN : 1003164242

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Springback Assessment and Compensation of Tailor Welded Blanks by Abdullah Bin Haji Ahmad B, DAT,Mohd. Faizal bin Jamaludin Pdf

"Focusing on techniques developed to evaluate the forming behavior of tailor welded blanks (TWB) in sheet metal manufacturing, this edited collection details compensation methods suited to mitigating the effects of springback. Making use of case studies and in-depth accounts of industry experience, this book gives a comprehensive overview of springback and provides essential solutions necessary to modern-day automotive engineers. Sheet metal forming is a major process within the automotive industry, with advancement of the technology including utilization of non-uniform sheet metal in order to produce light or strengthened body structures. This is critical in the reduction of vehicle weight in order to match increased consumer demand for better driving performance and improved fuel efficiency. Additionally, increasingly stringent international regulations regarding exhaust emissions require manufacturers to seek to lighten vehicles as much as possible. To aid engineers in optimizing lightweight designs, this comprehensive book covers topics by a variety of industry experts, including compensation by annealing, low power welding, punch profile radius and tool-integrated springback measuring systems. The book ends by looking to the future trends within the industry and the potential for further innovation within the field. This work will benefit car manufacturers and stamping plants that face springback issues within their production, particularly in the implementation of TWB production into existing facilities. It will also be of interest to students and researchers in automotive and aerospace engineering"--

Author : AB ABDULLAH,MF Jamaludin
Publisher : CRC Press
Page : 309 pages
File Size : 45,5 Mb
Release : 2022-12-27
Category : Science
ISBN : 9781000821949

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Springback Assessment and Compensation of Tailor Welded Blanks by AB ABDULLAH,MF Jamaludin Pdf

Focusing on techniques developed to evaluate the forming behaviour of tailor welded blanks (TWBs) in sheet metal manufacturing, this edited collection details compensation methods suited to mitigating the effects of springback. Making use of case studies and in-depth accounts of industry experience, this book gives a comprehensive overview of springback and provides essential solutions necessary to modern-day automotive engineers. Sheet metal forming is a major process within the automotive industry, with advancement of the technology including utilization of non-uniform sheet metal in order to produce light or strengthened body structures. This is critical in the reduction of vehicle weight in order to match increased consumer demand for better driving performance and improved fuel efficiency. Additionally, increasingly stringent international regulations regarding exhaust emissions require manufacturers to seek to lighten vehicles as much as possible. To aid engineers in optimizing lightweight designs, this comprehensive book covers topics by a variety of industry experts, including compensation by annealing, low-power welding, punch profile radius and tool-integrated springback measuring systems. It ends by looking at the future trends within the industry and the potential for further innovation within the field. This work will benefit car manufacturers and stamping plants that face springback issues within their production, particularly in the implementation of TWB production into existing facilities. It will also be of interest to students and researchers in automotive and aerospace engineering.

Author : B Kinsey,X Wu
Publisher : Woodhead Publishing
Page : 0 pages
File Size : 44,6 Mb
Release : 2011-07-26
Category : Technology & Engineering
ISBN : 1845697049

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Tailor Welded Blanks for Advanced Manufacturing by B Kinsey,X Wu Pdf

Tailor welded blanks are metallic sheets made from different strengths, materials, and/or thicknesses pre-welded together before forming into the final component geometry. By combining various sheets into a welded blank, engineers are able to 'tailor' the blank so that the properties are located precisely where they are needed and cost-effective, low weight components are produced. Tailor welded blanks for advanced manufacturing examines the manufacturing of tailor welded blanks and explores their current and potential future applications. Part one investigates processing and modelling issues in tailor welded blank manufacturing. Chapters discuss weld integrity, deformation during forming and the analytical and numerical simulation modelling of tailor welded blanks for advanced manufacturing. Part two looks at the current and potential future applications of tailor welded blanks. Chapters review tailor welded blanks of lightweight metals and of advanced high-strength steel and finally discuss the uses of tailor-welded blanks in the automotive and aerospace industries. With its distinguished editors and international team of expert contributors, Tailor welded blanks for advanced manufacturing proves an invaluable resource for metal fabricators, product designers, welders, welding companies, suppliers of welding machinery and anyone working in industries that use advanced materials such as in automotive and aerospace engineering. Engineers and academics involved in manufacturing and metallurgy may also find this book a useful reference.

Author : R. Ganesh Narayanan,Shrikrishna N. Joshi,Uday Shanker Dixit
Publisher : Springer Nature
Page : 1092 pages
File Size : 45,8 Mb
Release : 2019-10-17
Category : Technology & Engineering
ISBN : 9789813290723

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Advances in Computational Methods in Manufacturing by R. Ganesh Narayanan,Shrikrishna N. Joshi,Uday Shanker Dixit Pdf

This volume presents a selection of papers from the 2nd International Conference on Computational Methods in Manufacturing (ICCMM 2019). The papers cover the recent advances in computational methods for simulating various manufacturing processes like machining, laser welding, laser bending, strip rolling, surface characterization and measurement. Articles in this volume discuss both the development of new methods and the application and efficacy of existing computational methods in manufacturing sector. This volume will be of interest to researchers in both industry and academia working on computational methods in manufacturing.

Author : Dorel Banabic
Publisher : Springer Science & Business Media
Page : 301 pages
File Size : 49,8 Mb
Release : 2010-06-21
Category : Technology & Engineering
ISBN : 9783540881131

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Sheet Metal Forming Processes by Dorel Banabic Pdf

The concept of virtual manufacturing has been developed in order to increase the industrial performances, being one of the most ef cient ways of reducing the m- ufacturing times and improving the quality of the products. Numerical simulation of metal forming processes, as a component of the virtual manufacturing process, has a very important contribution to the reduction of the lead time. The nite element method is currently the most widely used numerical procedure for s- ulating sheet metal forming processes. The accuracy of the simulation programs used in industry is in uenced by the constitutive models and the forming limit curves models incorporated in their structure. From the above discussion, we can distinguish a very strong connection between virtual manufacturing as a general concept, ?nite element method as a numerical analysis instrument and constitutive laws,aswellas forming limit curves as a speci city of the sheet metal forming processes. Consequently, the material modeling is strategic when models of reality have to be built. The book gives a synthetic presentation of the research performed in the eld of sheet metal forming simulation during more than 20 years by the members of three international teams: the Research Centre on Sheet Metal Forming—CERTETA (Technical University of Cluj-Napoca, Romania); AutoForm Company from Zürich, Switzerland and VOLVO automotive company from Sweden. The rst chapter presents an overview of different Finite Element (FE) formu- tions used for sheet metal forming simulation, now and in the past.

Author : Hans-Joachim Streitberger,Karl-Friedrich Dossel
Publisher : John Wiley & Sons
Page : 517 pages
File Size : 51,5 Mb
Release : 2008-09-08
Category : Science
ISBN : 9783527622382

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Automotive Paints and Coatings by Hans-Joachim Streitberger,Karl-Friedrich Dossel Pdf

Now in its second edition and still the only book of its kind, this is an authoritative treatment of all stages of the coating process -- from body materials, paint shop design, and pre-treatment, through primer surfacers and top coats. New topics of interest covered are color control, specification and testing of coatings, as well as quality and supply concepts, while valuable information on capital and legislation aspects is given. Invaluable for engineers in the automotive and paints and coatings industry as well as for students in the field.

Author : Ahmad Baharuddin Abdullah,S.M. Sapuan
Publisher : Woodhead Publishing
Page : 272 pages
File Size : 48,9 Mb
Release : 2019-04-15
Category : Technology & Engineering
ISBN : 9780081023983

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Hole-Making and Drilling Technology for Composites by Ahmad Baharuddin Abdullah,S.M. Sapuan Pdf

Hole-Making and Drilling Technology for Composites: Advantages, Limitations and Potential presents the latest information on hole-making, one of the most commonly used processes in the machining of composites. The book provides practical guidance on hole-making and drilling technology and its application in composite materials and structures. Chapters are designed via selected case studies to identify the knowledge gap in hole-making operations in composites and to highlight the deficiencies of current methods. The book documents the latest research, providing a better understanding of the pattern and characterization of holes produced by various technologies in composite materials. It is an essential reference resource for academic and industrial researchers and professional involved in the manufacturing and machining of composites. In addition, it is ideal for postgraduate students and designers working on the design and fabrication of polymeric composites in automotive and aerospace applications. Features updated information on the most relevant hole-drilling methods and their potential in aircraft and other structural applications Features practical guidance for the end user on how to select the most appropriate method when designing fiber-reinforced composite materials Demonstrates systematic approaches and investigations on the design, development and characterization of ‘composite materials’

Author : X Sun
Publisher : Elsevier
Page : 336 pages
File Size : 45,5 Mb
Release : 2010-07-15
Category : Technology & Engineering
ISBN : 9781845699765

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Failure Mechanisms of Advanced Welding Processes by X Sun Pdf

Many new, or relatively new, welding processes such as friction stir welding, resistance spot welding and laser welding are being increasingly adopted to replace or improve on traditional welding techniques. Before advanced welding techniques are employed, their potential failure mechanisms should be well understood and their suitability for welding particular metals and alloys in different situations should be assessed. Failure mechanisms of advanced welding processes provides a critical analysis of advanced welding techniques and their potential failure mechanisms. The book contains chapters on the following topics: Mechanics modelling of spot welds under general loading conditions and applications to fatigue life predictions, Resistance spot weld failure mode and weld performance for aluminium alloys, dual phase steels and TRIP steels, Fatigue behaviour of spot welded joints in steel sheets, Non-destructive evaluation of spot weld quality, Solid state joining - fundamentals of friction stir welding, Failure mechanisms in friction stir welds, Microstructure characteristics and mechanical properties of laser weld bonding of magnesium alloy to aluminium alloy, Fatigue in laser welds, Weld metal ductility and its influence on formability of tailor welded blanks, Joining of lightweight materials using reactive nanofoils, and Fatigue life prediction and improvements for MIG welded advanced high strength steel weldments. With its distinguished editor and international team of contributors, Failure mechanisms of advanced welding processes is a standard reference text for anyone working in welding and the automotive, shipbuilding, oil and gas and other metal fabrication industries who use modern and advanced welding processes. Provides a critical analysis of advanced welding techniques and their potential failure mechanisms Experts in the field survey a range of welding processes and examine reactions under various types of loading conditions Examines the current state of fatigue life prediction of welded materials and structures in the context of spot welded joints and non-destructive evaluation of quality

Author : Srichand Hinduja
Publisher : Springer Science & Business Media
Page : 486 pages
File Size : 52,6 Mb
Release : 2012-12-06
Category : Technology & Engineering
ISBN : 9781447106470

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Proceedings of the 34th International MATADOR Conference by Srichand Hinduja Pdf

Presented here are 73 refereed papers given at the 34th MATADOR Conference held at UMIST in July 2004. The MATADOR series of conferences covers the topics of Manufacturing Automation and Systems Technology, Applications, Design, Organisation and Management, and Research. The 34th proceedings contains original papers contributed by researchers from many countries on different continents. The papers cover both the technological aspect of manufacturing processes; and the systems, business and management features of manufacturing enterprise. The papers in this volume reflect: - the importance of manufacturing to international wealth creation; - the necessity of responsiveness and agility of manufacturing companies to meet market-led requirements and international change; - the role of information technology and electronic communications in the growth of global manufacturing enterprises; - the impact of new technologies, new materials and processes, on the ability to produce goods of higher quality, more quickly, to meet markets needs at a lower cost. Some of the major generic developments which have taken place in these areas since the 33rd MATADOR conference was held in 2000 are reported in this volume.

Author : Z. Marciniak,J. L. Duncan,Jack Hu
Publisher : Butterworth-Heinemann
Page : 236 pages
File Size : 41,9 Mb
Release : 2002-06-04
Category : Business & Economics
ISBN : 0750653000

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Mechanics of Sheet Metal Forming by Z. Marciniak,J. L. Duncan,Jack Hu Pdf

Material properties -- Sheet deformation processes -- Deformation of sheet in plane stress -- Simplified stamping analysis -- Load instability and tearing -- Bending of sheet -- Simplified analysis of circular shells -- Cylindrical deep drawing -- Stretching circular shells -- Combined bending and tension of sheet -- Hydroforming.

Author : Uday S. Dixit,Ravi Kant
Publisher : Springer
Page : 292 pages
File Size : 46,7 Mb
Release : 2018-04-19
Category : Technology & Engineering
ISBN : 9789811085185

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Simulations for Design and Manufacturing by Uday S. Dixit,Ravi Kant Pdf

This book focuses on numerical simulations of manufacturing processes, discussing the use of numerical simulation techniques for design and analysis of the components and the manufacturing systems. Experimental studies on manufacturing processes are costly, time consuming and limited to the facilities available. Numerical simulations can help study the process at a faster rate and for a wide range of process conditions. They also provide good prediction accuracy and deeper insights into the process. The simulation models do not require any pre-simulation, experimental or analytical results, making them highly suitable and widely used for the reliable prediction of process outcomes. The book is based on selected proceedings of AIMTDR 2016. The chapters discuss topics relating to various simulation techniques, such as computational fluid dynamics, heat flow, thermo-mechanical analysis, molecular dynamics, multibody dynamic analysis, and operational modal analysis. These simulation techniques are used to: 1) design the components, 2) to investigate the effect of critical process parameters on the process outcome, 3) to explore the physics of the process, 4) to analyse the feasibility of the process or design, and 5) to optimize the process. A wide range of advanced manufacturing processes are covered, including friction stir welding, electro-discharge machining, electro-chemical machining, magnetic pulse welding, milling with MQL (minimum quantity lubrication), electromagnetic cladding, abrasive flow machining, incremental sheet forming, ultrasonic assisted turning, TIG welding, and laser sintering. This book will be useful to researchers and professional engineers alike.

Author : Schuler GmbH
Publisher : Springer
Page : 589 pages
File Size : 48,9 Mb
Release : 2012-12-06
Category : Technology & Engineering
ISBN : 9783642588570

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Metal Forming Handbook by Schuler GmbH Pdf

Following the long tradition of the Schuler Company, the Metal For ming Handbook presents the scientific fundamentals of metal forming technology in a way which is both compact and easily understood. Thus, this book makes the theory and practice of this field accessible to teaching and practical implementation. The first Schuler "Metal Forming Handbook" was published in 1930. The last edition of 1966, already revised four times, was translated into a number of languages, and met with resounding approval around the globe. Over the last 30 years, the field of forming technology has been rad ically changed by a number of innovations. New forming techniques and extended product design possibilities have been developed and introduced. This Metal Forming Handbook has been fundamentally revised to take account of these technological changes. It is both a text book and a reference work whose initial chapters are concerned to pro vide a survey of the fundamental processes of forming technology and press design. The book then goes on to provide an in-depth study of the major fields of sheet metal forming, cutting, hydroforming and solid forming. A large number of relevant calculations offers state of the art solutions in the field of metal forming technology. In presenting tech nical explanations, particular emphasis was placed on easily under standable graphic visualization. All illustrations and diagrams were compiled using a standardized system of functionally oriented color codes with a view to aiding the reader's understanding.

Author : Society of Automotive Engineers
Publisher : Unknown
Page : 566 pages
File Size : 42,5 Mb
Release : 1996
Category : Technical literature
ISBN : UOM:39015047750651

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Technical Literature Abstracts by Society of Automotive Engineers Pdf

Author : Taylan Altan,A. Erman Tekkaya
Publisher : ASM International
Page : 311 pages
File Size : 46,9 Mb
Release : 2012
Category : Technology & Engineering
ISBN : 9781615039876

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Sheet Metal Forming by Taylan Altan,A. Erman Tekkaya Pdf

Descripción del editor: "heet forming fundamentals are thoroughly addressed in this comprehensive reference for the practical and efficient use of sheet forming technologies. The principle variables of sheet forming-including the interactions between variables-are clearly explained, as a basic foundation for the most effective use of computer aided modeling in process and die design.Topics include stress analysis, formability criteria, tooling, and materials for sheet forming. The book also covers the latest developments in sheet metal forming technology, including servo-drive presses and their applications, and advanced cushion systems in mechanical and hydraulic presses." (ASM International).

Author : M. S. Shunmugam,M. Kanthababu
Publisher : Springer
Page : 0 pages
File Size : 40,5 Mb
Release : 2020-11-07
Category : Technology & Engineering
ISBN : 9813294892

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Advances in Simulation, Product Design and Development by M. S. Shunmugam,M. Kanthababu Pdf

This volume comprises select proceedings of the 7th International and 28th All India Manufacturing Technology, Design and Research conference 2018 (AIMTDR 2018). The papers in this volume discuss simulations based on techniques such as finite element method (FEM) as well as soft computing based techniques such as artificial neural network (ANN), their optimization and the development and design of mechanical products. This volume will be of interest to researchers, policy makers, and practicing engineers alike.