Sustaining A Culture Of Process Control And Continuous Improvement

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Sustaining a Culture of Process Control and Continuous Improvement

Philip J. Gisi
Sustaining a Culture of Process Control and Continuous Improvement Book PDF

Author : Philip J. Gisi
Publisher : CRC Press
Page : 428 pages
File Size : 41,6 Mb
Release : 2018-05-16
Category : Business & Economics
ISBN : 9781351582889

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Sustaining a Culture of Process Control and Continuous Improvement by Philip J. Gisi Pdf

This comprehensive book presents a methodology for continuous process improvement in a structured, logical, and easily understandable framework based on industry accepted tools, techniques, and practices. It begins by explaining the conditions necessary for establishing a stable and capable process and the actions required to maintain process control, while setting the stage for sustainable efficiency improvements driven by waste elimination and process flow enhancement. This structured approach makes a clear connection between the need for a quality process to serve as the foundation for incremental efficiency improvements. This book moves beyond talking about the value contribution of tools and techniques for process control and continuous improvement by focusing on the daily work routines necessary to maintain and sustain these activities as part of a lean process and management mindset. Part 1 discusses process quality improvement with an understanding of variation and its impact on process performance. It continues by stressing the importance of standardizing a process to achieve process stability. Once process stability is reflected in a consistent and predictable output, attention is turned to ensuring the process is capable of consistently meeting customer requirements. This series of activities sets the foundation for process control and the sustainable pursuit of efficiency improvements. Part 2 focuses on efficiency improvement by eliminating waste while improving process flow using proven tools and methods. Although there is a clear relationship between waste elimination and process flow, these activities are discussed separately to allow those more interested in waste elimination to work independently from those looking to optimize value stream flow. Part 3 explores the principles, practices, systems, and behaviors required to maintain process control while creating a mindset of continuous incremental improvement. It considers the role organizational structure, discipline, and accountability play as essential components for long term operational success. This book will: Provide readers with a clear roadmap for establishing, achieving, and maintaining process control as the foundation upon which to pursue efficiency improvements. Establish direction and methods for continuous and sustainable process improvement Define the practices, systems, and behaviors required to realize desired results and develop a culture of process control and continuous improvement along the road to operational excellence.

Sustaining a Culture of Process Control and Continuous Improvement

Philip Gisi
Sustaining a Culture of Process Control and Continuous Improvement Book PDF

Author : Philip Gisi
Publisher : Productivity Press
Page : 392 pages
File Size : 42,8 Mb
Release : 2018
Category : Corporate culture
ISBN : 113829733X

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Sustaining a Culture of Process Control and Continuous Improvement by Philip Gisi Pdf

Quality improvement -- Process variation -- Process standardization -- Process stability -- Process capability -- Process control -- Efficiency improvement -- A lean mindset -- Lean preparation -- Waste elimination -- Process flow improvement -- Sustainable improvements -- Creating a culture of operational excellence -- Shop floor management through structure, discipline & accountability -- Building a sustainable lean enterprise

Fundamentals of Daily Shop Floor Management

Philip J. Gisi
Fundamentals of Daily Shop Floor Management Book PDF

Author : Philip J. Gisi
Publisher : CRC Press
Page : 388 pages
File Size : 54,5 Mb
Release : 2023-02-17
Category : Business & Economics
ISBN : 9781000836455

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Fundamentals of Daily Shop Floor Management by Philip J. Gisi Pdf

Survival and thriving in today’s business environment require companies to continuously strive for operational excellence at all levels of the organization. Simply working to maintain existing operations is not an adequate or sustainable business strategy, especially when competing in a global market. To remain relevant, companies must adopt a process control and continuous improvement mentality as an integral part of their daily work activities. These two operational disciplines form the foundation and stepping stones for manufacturing excellence. Processes must be stable, capable, and controlled as a prerequisite for sustainable improvement. Sustainable improvements must be strategic, continuous, and focused on process optimization. Modern-day manufacturing is rapidly changing in the face of technological, geopolitical, social, and environmental developments. These challenges are altering the way we think and act to transform raw materials into finished goods. Meeting these challenges requires particular attention to how we develop and engage people and apply technology for long-term sustainability and competitive advantage. This book takes you on a journey to explore the fundamental elements, management practices, improvement methods, and future direction of shop floor management. Part 1 of this five-part book considers workplace culture, organizational structure, operational discipline, and employee accountability as the foundation for a robust manufacturing system. Part 2 studies the impact of process standardization, data analytics, information sharing, communication, and people on daily shop floor management. Once the management system has been adequately described, Part 3 concentrates on its effective execution, monitoring, and control with a deep look into the people, methods, machines, materials, and environment that make it possible. Like every good manufacturing text, efficiency and productivity are key topics. That’s why Part 4 explores various methods, tools, and techniques associated with product and process development, productivity improvement, agile methods, shop floor optimization, and manufacturing excellence. The final section, Part 5, shifts focus to emerging technologies, engaging the reader to contemplate technology’s impact on the digital transformation of the manufacturing industry.

The Basics of Process Improvement

Tristan Boutros,Jennifer Cardella
The Basics of Process Improvement Book PDF

Author : Tristan Boutros,Jennifer Cardella
Publisher : CRC Press
Page : 252 pages
File Size : 48,6 Mb
Release : 2017-07-27
Category : Business & Economics
ISBN : 9781498719902

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The Basics of Process Improvement by Tristan Boutros,Jennifer Cardella Pdf

Unlike other books that promote a specific process and performance improvement discipline, this book shows organizations how to achieve success by fixing basic operational issues and problems using a broad and wide-sweeping process-based toolkit. In addition, it helps individuals who have worked in stale- or siloed-thinking enterprises make the tra

Culture, Change, and Continuous Improvement: From Bankruptcy to Industry Leadership A True Aerospace Story

Colin E. Cramp,Martin R. Lodge
Culture Change and Continuous Improvement From Bankruptcy to Industry Leadership A True Aerospace Story Book PDF

Author : Colin E. Cramp,Martin R. Lodge
Publisher : Lulu.com
Page : 348 pages
File Size : 47,8 Mb
Release : 2019-04-22
Category : Aerospace industries
ISBN : 9781483496573

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Culture, Change, and Continuous Improvement: From Bankruptcy to Industry Leadership A True Aerospace Story by Colin E. Cramp,Martin R. Lodge Pdf

How does a company go from being two days away from filing bankruptcy papers to unparalleled performance in the Aerospace business? The answer can be found in this fascinating story of Aerostructures, a Chula Vista, California-based designer, manufacturer and supplier of major components and assemblies to all the major commercial aircraft manufacturers and to the world's airlines. In 1993 Rohr Industries, as it was known then, was in trouble. Business financials, income and cash flow in particular, were rendering the business unsustainable. The way the business was being run was archaic, organizational structure was cumbersome, and morale was low. Customers were very concerned, and several were preparing to exit.

Continuous Process Improvement in Organizations Large and Small

Robert E. Hamm
Continuous Process Improvement in Organizations Large and Small Book PDF

Author : Robert E. Hamm
Publisher : Unknown
Page : 0 pages
File Size : 48,7 Mb
Release : 2015
Category : Technology & Engineering
ISBN : 1606508075

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Continuous Process Improvement in Organizations Large and Small by Robert E. Hamm Pdf

Our world changes faster today than at any time in the history of mankind. Organizations, like living breathing organisms, must learn to adapt to changes in the environment in which each operates. It is generally held today, by those who study organizations, that those who fail to adapt to seemingly unending change are certainly doomed but those able to adapt to constant change tend to thrive. The purpose of this book is to describe the leadership required to successfully implement continuous process improvement in organizations. The author begins the journey with a discussion of organizational culture as he sets out to describe how leaders develop a culture where continuous improvement can thrive. The challenges of organizational change faced by all leaders who strive to take advantage of the benefits of continuous process improvement is discussed, as well as what leaders must do to make change stick. The goal is to provide a description of the leadership necessary to make continuous process improvement a reality in any organization.

Sustaining Lean

Charles Protzman,Fred Whiton,Joyce Kerpchar
Sustaining Lean Book PDF

Author : Charles Protzman,Fred Whiton,Joyce Kerpchar
Publisher : CRC Press
Page : 262 pages
File Size : 44,7 Mb
Release : 2022-12-30
Category : Business & Economics
ISBN : 9781000783483

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Sustaining Lean by Charles Protzman,Fred Whiton,Joyce Kerpchar Pdf

Lean is about building and improving stable and predictable systems and processes to deliver to customers high-quality products/services on time by engaging everyone in the organization. Combined with this, organizations need to create an environment of respect for people and continuous learning. It’s all about people. People create the product or service, drive innovation, and create systems and processes, and with leadership buy-in and accountability to ensure sustainment with this philosophy, employees will be committed to the organization as they learn and grow personally and professionally. Lean is a term that describes a way of thinking about and managing companies as an enterprise. Becoming Lean requires the following: the continual pursuit to identify and eliminate waste; the establishment of efficient flow of both information and process; and an unwavering top-level commitment. The concept of continuous improvement applies to any process in any industry. Based on the contents of The Lean Practitioners Field Book, the purpose of this series is to show, in detail, how any process can be improved utilizing a combination of tasks and people tools and introduces the BASICS Lean® concept. The books are designed for all levels of Lean practitioners and introduces proven tools for analysis and implementation that go beyond the traditional point kaizen event. Each book can be used as a stand-alone volume or used in combination with other titles based on specific needs. Each book is chock-full of case studies and stories from the authors’ own experiences in training organizations that have started or are continuing their Lean journey of continuous improvement. Contents include valuable lessons learned and each chapter concludes with questions pertaining to the focus of the chapter. Numerous photographs enrich and illustrate specific tools used in Lean methodology. Sustaining Lean: Creating a Culture of Continuous Improvement focuses on standard work audits, training, Lean Practitioner certification, Hoshin planning, Lean Leadership, and how to run effective meetings. The authors discuss the cultural transformation which must occur to create a Lean culture by understanding what the components are in this culture. The importance of training and the value of the person are also discussed, as is what it takes to be a Lean leader.

Process Improvement Essentials

James R. Persse, PhD
Process Improvement Essentials Book PDF

Author : James R. Persse, PhD
Publisher : "O'Reilly Media, Inc."
Page : 352 pages
File Size : 44,6 Mb
Release : 2006-09-14
Category : Computers
ISBN : 9780596553845

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Process Improvement Essentials by James R. Persse, PhD Pdf

Today, technology has become too much a part of overall corporate success for its effectiveness to be left to chance. The stakes are too high. Fortunately, the idea of 'quality management' is being reinvigorated. In the last decade process programs have become more and more prevalent. And, out of all the available options, three have moved to the top of the chain. These three are: The 9001:2000 Quality Management Standard from the International Standards Organization; The Capability Maturity Model Integration from the Software Engineering Institute; and Six Sigma, a methodology for improvement shaped by companies such as Motorola, Honeywell, and General Electric. These recognized and proven quality programs are rising in popularity as more technology managers are looking for ways to help remove degrees of risk and uncertainty from their business equations, and to introduce methods of predictability that better ensure success. Process Improvement Essentials combines the foundation needed to understand process improvement theory with the best practices to help individuals implement process improvement initiatives in their organization. The three leading programs: ISO 9001:2000, CMMI, and Six Sigma--amidst the buzz and hype--tend to get lumped together under a common label. This book delivers a combined guide to all three programs, compares their applicability, and then sets the foundation for further exploration. It's a one-stop-shop designed to give you a working orientation to what the field is all about.

Taking Improvement from the Assembly Line to Healthcare

Ronald G. Bercaw
Taking Improvement from the Assembly Line to Healthcare Book PDF

Author : Ronald G. Bercaw
Publisher : CRC Press
Page : 138 pages
File Size : 49,8 Mb
Release : 2021-07-22
Category : Medical
ISBN : 9781000412246

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Taking Improvement from the Assembly Line to Healthcare by Ronald G. Bercaw Pdf

Quality healthcare is a cornerstone of any healthy society. In the U.S., we have access to sophisticated medical technology, world renowned physicians, highly trained nurses and hospital personnel, advanced pharmaceuticals, and innovations in diagnosis and treatment. But for all of our sophistication, serious problems afflict healthcare systems across the U.S. today – problems that cause severe hardship for families in communities large and small. Considering its impact on society, healthcare is arguably our most important industry. Good health is a key aspect of a productive and fulfilling life no matter what a person’s age, cultural background, social status or career. To live well and provide for ourselves and others, we all depend on a strong healthcare system that can help us prevent illness and access effective treatment when we need it. Needless to say, building and maintaining that robust healthcare system is no easy task. According to a report by the Institute of Medicine, up to 98,000 deaths per year occur in U.S. hospitals as a result of adverse events. In other words, errors in hospitals cause more annual deaths than acceptable and are totally preventable. With the healthcare system in such critical condition, Lean is the best possible treatment as it moves to eliminate waste and improve processes. The revised edition of Taking Improvement from the Assembly Line to Healthcare supplies step-by-step guidance on how to implement Lean methods to achieve world-class improvement with the healthcare industry. The updated edition of this Shingo award winner book provides specific examples of Lean implementation in emergency medicine, diagnostic imaging, orthopedic clinics, general internal medicine, administration, and community care. Highlighting quality, safety, and financial evidence as to why immediate change is both possible and essential, the book provides a firm foundation in Lean improvement and the tools used to deliver sustainable solutions. This revised edition presents new and updated client interviews and how the process has changed or been enhanced, what worked and what didn’t work. New case studies from U.S. and Canada provide readers with the real-world understanding needed to embark and sustain a successful improvement journey.

Management Innovations for Healthcare Organizations

Anders Örtenblad,Carina Abrahamson Löfström,Rod Sheaff
Management Innovations for Healthcare Organizations Book PDF

Author : Anders Örtenblad,Carina Abrahamson Löfström,Rod Sheaff
Publisher : Routledge
Page : 488 pages
File Size : 40,7 Mb
Release : 2015-11-19
Category : Business & Economics
ISBN : 9781317578031

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Management Innovations for Healthcare Organizations by Anders Örtenblad,Carina Abrahamson Löfström,Rod Sheaff Pdf

Innovations in management are becoming more numerous and diverse, and are appearing in organizations providing many different kinds of products and services. The purpose of this book is to examine whether some widely-promoted examples of these management innovations – ranging from techniques such as Kaizen to styles of leadership and the management of learning – can usefully be applied to organizations which provide healthcare, and applied in different kinds of health systems. Management Innovations for Healthcare Organizations is distinctive in selecting a wide and diverse range and selection of managerial innovations to examine. No less distinctively, it makes an adaptive, critical scrutiny of these innovations. Neither evangelist nor nihilist, the book instead considers how these innovations might be adapted for the specific task of providing healthcare. Where evidence on these points is available, the book outlines that too. Consequently the book takes an international approach, with contributions from Europe, the Middle East, Australia and North America. Each contributor is an expert in the management innovation which they present. This combination of features makes the book unique.

The Green Six Sigma Handbook

Ron Basu
The Green Six Sigma Handbook Book PDF

Author : Ron Basu
Publisher : CRC Press
Page : 597 pages
File Size : 51,8 Mb
Release : 2022-09-08
Category : Business & Economics
ISBN : 9781000648003

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The Green Six Sigma Handbook by Ron Basu Pdf

This book is a hands-on single-source reference of tools, techniques, and processes integrating both Lean and Six Sigma. This comprehensive handbook provides up-to-date guidance on how to use these tools and processes in different settings, such as start-up companies and stalled projects, as well as establish enterprises where the ongoing drive is to improve processes, profitability, and long-term growth. It contains the "hard" Six Sigma approach as well as the flexible approach of FIT SIGMA, which is adaptable to manufacturing and service industries and also public sector organisations. You will also discover how climate change initiatives can be accelerated to sustainable outcomes by the holistic approach of Green Six Sigma. The book is about what we can do now with leadership, training, and teamwork in every sphere of our businesses. Lean, originally developed by Toyota, is a set of processes and tools aimed at minimising wastes. Six Sigma provides a set of data-driven techniques to minimise defects and improve processes. Integrating these two approaches provides a comprehensive and proven approach that can transform an organisation. To make change happen, we need both digital tools and analog approaches. We know that there has been a continuous push to generate newer approaches to operational excellence, such as Total Quality Management, Six Sigma, Lean Sigma, Lean Six Sigma, and FIT SIGMA. It is vital that we harness all our tools and resources to regenerate the economy after the Covid-19 pandemic and make climate change initiatives successful for the survival of our planet. Six Sigma and its hybrids (e.g., Lean Six Sigma) should also play a significant part. Over the last three decades, operational performance levels of both public sector and private sector organisations improved significantly and Lean Six Sigma has also acted as a powerful change agent. We urgently need an updated version of these tools and approaches. The Green Six Sigma Handbook not only applies appropriate Lean and Six Sigma tools and approaches, fitness for the purpose, but it aims at sustainable changes. This goal of sustainability is a stable bridge between Lean Six Sigma and climate change initiatives. Hence, when the tools and approaches of Lean Six Sigma are focused and adapted primarily to climate change demands, we get Green Six Sigma.

The 12 Principles of Manufacturing Excellence

Larry E. Fast
The 12 Principles of Manufacturing Excellence Book PDF

Author : Larry E. Fast
Publisher : CRC Press
Page : 195 pages
File Size : 50,8 Mb
Release : 2015-09-24
Category : Business & Economics
ISBN : 9781040082102

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The 12 Principles of Manufacturing Excellence by Larry E. Fast Pdf

Following in the tradition of its bestselling predecessor, The 12 Principles of Manufacturing Excellence: A Lean Leader's Guide to Achieving and Sustaining Excellence, Second Edition outlines a comprehensive, proven process for delivering world-class performance while also cultivating the right culture through leadership, mentoring, and hourly asso

Handbook on Continuous Improvement Transformation

Aristide van Aartsengel,Selahattin Kurtoglu
Handbook on Continuous Improvement Transformation Book PDF

Author : Aristide van Aartsengel,Selahattin Kurtoglu
Publisher : Springer Science & Business Media
Page : 643 pages
File Size : 45,9 Mb
Release : 2013-04-11
Category : Business & Economics
ISBN : 9783642359019

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Handbook on Continuous Improvement Transformation by Aristide van Aartsengel,Selahattin Kurtoglu Pdf

This handbook provides a comprehensive and detailed framework for the implementation of "Continuous Improvement" and Lean Six Sigma in a professional project management environment. For this purpose the book brings together Lean Six Sigma and the PMBOK standard for project management. It provides an integrated approach, which can be used for both transactional and manufacturing businesses to better define ways to reduce costs, enhance processes ,and achieve faster implementation and new product or service development. The reader is guided carefully and reliably through the detailed procedures introduced in this book using a comprehensive, conceptual and practical well-balanced approach.

The 12 Principles of Manufacturing Excellence

Larry E. Fast
The 12 Principles of Manufacturing Excellence Book PDF

Author : Larry E. Fast
Publisher : CRC Press
Page : 268 pages
File Size : 41,5 Mb
Release : 2011-09-20
Category : Business & Economics
ISBN : 9781466512870

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The 12 Principles of Manufacturing Excellence by Larry E. Fast Pdf

Explaining how to implement and sustain a top-down strategy for manufacturing excellence, The 12 Principles of Manufacturing Excellence: A Leader’s Guide to Achieving and Sustaining Excellence provides a comprehensive, proven approach for delivering world-class performance while also cultivating the right culture through leadership and mentoring. Tapping into four decades of leadership experience, 35 years of it in the manufacturing industry, Larry Fast explains how to achieve vertical and horizontal alignment across your organization. He details a clear pathway to excellence via the 12 Principles of Manufacturing Excellence and provides a method for tracking progress—plant by plant and function by function. Emphasizing the importance of using Lean and Six Sigma tools to improve your business, the book: Integrates strategy and leadership development Paves a path for culture change–Operator-Led Process Control (OLPC)—that prepares hourly employees to take control of their processes and prepares management to enable them to do it Details an audit process for tracking progress and ensuring sustainability Includes a CD with color versions of the images in the book as well as a sample Manufacturing Excellence Audit, a sample Communications Plan, and a sample Training Plan that can all be easily customized for the reader’s use This resource-rich book will allow you to spell out leadership expectations and provide your employees and associates with a clear understanding of their individual roles. Helping you keep everyone in your organization focused during the quest towards sustainable manufacturing excellence, the accompanying CD supplies the tools you and your team will need to pursue it with passion, confidence, and urgency. Listen to what Larry Fast has to say about his new book, The 12 Principles of Manufacturing Excellence. Part One — Part Two

Operational Excellence with Lean Six Sigma

Jeroen de Mast,Ronald J.M.M. Does,Henk de Koning,Bart A. Lameijer,Joran Lokkerbol
Operational Excellence with Lean Six Sigma Book PDF

Author : Jeroen de Mast,Ronald J.M.M. Does,Henk de Koning,Bart A. Lameijer,Joran Lokkerbol
Publisher : Van Haren
Page : 212 pages
File Size : 42,5 Mb
Release : 2022-01-06
Category : Business & Economics
ISBN : 9789401808316

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Operational Excellence with Lean Six Sigma by Jeroen de Mast,Ronald J.M.M. Does,Henk de Koning,Bart A. Lameijer,Joran Lokkerbol Pdf

Lean Six Sigma is the global standard for organizing the design, data-based improvement and control of business processes. Well-designed and controlled processes are key in achieving and sustaining operational excellence. They ensure the quality of service and care, the reliability and safety of work that is done, and a timely processing with short waiting times. High quality processes will at the same time improve the operation’s flexibility. Thereby allowing one to adjust to changes in demand and other circumstances. An organizational capability to harness data-based process improvement, finally, facilitates organizational learning and is foundational for the fruitful implementation of ever increasing digitization and automation opportunities. Lean Six Sigma offers a complete model for shaping modern continuous improvement programs in organizations. The methodology is built on principles and methods for fact-based process improvement that have proven themselves over the last decades, and will continue to do so in the decades to come. Having emerged in manufacturing, the approach continuously evolved and gained tremendous momentum in the services and healthcare industries. This book offers a thorough and pragmatic account of Lean Six Sigma project- and programme implementation with a special focus on applications in services and healthcare organizations.