Tpm For The Lean Factory

Author : Keisuke Arai
Publisher : Routledge
Page : 379 pages
File Size : 41,5 Mb
Release : 2017-10-06
Category : Business & Economics
ISBN : 9781351407472

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TPM for the Lean Factory by Keisuke Arai Pdf

Lean manufacturing cannot happen in a factory that lacks dependable, effective equipment. Breakdowns and processing defects translate into excess work-in-process and finished inventory, kept on hand ""just in case."" Recurring minor stoppages force employees to watch automated equipment that should run by itself. TPM gives a framework for addressing such problems, but many companies implement TPM at a superficial level, and the resulting productivity gains fall short of their potential. If your TPM implementation has resulted in posters and logos rather than a rise of productivity, how are you addressing this halt of progress? In TPM for the Lean Factory, authors Sekine and Arai teach you to identify and attack the key equipment-related problems and misunderstandings that make plants miss their lean manufacturing goals. Written for companies with a basic TPM framework already in place, you'll learn three powerful approaches for cutting this waste: The new 5Ss: focusing on standard locations and labeling through the first 2Ss Instant maintenance: mastering quick repairs of minor equipment failures Improved setup operations: organizing the preparation to save time and prevent errors Chapters on cell design, product and process quality factor testing, and daily equipment inspection give you additional weapons for fighting waste and low productivity. For practical application, an implementation overview summarizes the steps for each topic, keyed to a set of 50 adaptable worksheets and examples. A practical and supportive resource, TPM for the Lean Factory extends a fresh vision and focus to help you get top results from your TPM efforts.

Author : Keisuke Arai,Kenichi Sekine
Publisher : CRC Press
Page : 402 pages
File Size : 55,5 Mb
Release : 1998-09-24
Category : Business & Economics
ISBN : 1563271915

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TPM for the Lean Factory by Keisuke Arai,Kenichi Sekine Pdf

Lean manufacturing cannot happen in a factory that lacks dependable, effective equipment. Breakdowns and processing defects translate into excess work-in-process and finished inventory, kept on hand "just in case." Recurring minor stoppages force employees to watch automated equipment that should run by itself. TPM gives a framework for addressing such problems, but many companies implement TPM at a superficial level, and the resulting productivity gains fall short of their potential. If your TPM implementation has resulted in posters and logos rather than a rise of productivity, how are you addressing this halt of progress? In TPM for the Lean Factory, authors Sekine and Arai teach you to identify and attack the key equipment-related problems and misunderstandings that make plants miss their lean manufacturing goals. Written for companies with a basic TPM framework already in place, you'll learn three powerful approaches for cutting this waste: The new 5Ss: focusing on standard locations and labeling through the first 2Ss Instant maintenance: mastering quick repairs of minor equipment failures Improved setup operations: organizing the preparation to save time and prevent errors Chapters on cell design, product and process quality factor testing, and daily equipment inspection give you additional weapons for fighting waste and low productivity. For practical application, an implementation overview summarizes the steps for each topic, keyed to a set of 50 adaptable worksheets and examples. A practical and supportive resource, TPM for the Lean Factory extends a fresh vision and focus to help you get top results from your TPM efforts.

Author : Chris A. Ortiz
Publisher : CRC Press
Page : 96 pages
File Size : 46,7 Mb
Release : 2016-01-25
Category : Business & Economics
ISBN : 9781498782609

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The TPM Playbook by Chris A. Ortiz Pdf

This book is a guideline for implementation and it is intended for the Lean practitioner looking for a training tool and a guideline that can be used in the work area while improvements are being conducted. It describes how to effectively implement total productive maintenance.

Author : Dennis McCarthy,Nick Rich
Publisher : Butterworth-Heinemann
Page : 252 pages
File Size : 42,9 Mb
Release : 2015-03-03
Category : Business & Economics
ISBN : 9780081001103

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Lean TPM by Dennis McCarthy,Nick Rich Pdf

Lean TPM is an accessible, step-by-step guide designed to help you increase manufacturing efficiency through continuous improvement. Based on their experience of working with organizations that have successfully achieved outstanding performance, McCarthy and Rich provide the tools and techniques required to convert strategic vision into practical reality. Packed with real-life case studies and examples to highlight common pitfalls and proven approaches, the book focuses on the continuous improvement that can be achieved within any manufacturing environment by challenging wasteful working practices, releasing the potential of the workforce, and making processes work as planned. Lean TPM contains an integrated route map along with comprehensive benchmark data to enable engineers, technicians and managers to fully explore this potent technique. Unites the concepts of world-class manufacturing, lean and TPM into a single change agenda for continuous efficiency improvement Includes real-life case studies, advice on planning and pitfalls, and valuable benchmarking data from leading organizations New chapter on TPM and management of the supply chain, along with information on advanced lean practices and more implementation examples

Author : Productivity Press
Publisher : CRC Press
Page : 148 pages
File Size : 45,9 Mb
Release : 2019-02-13
Category : Business & Economics
ISBN : 9781439885215

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TPM: Collected Practices and Cases by Productivity Press Pdf

Equipment downtime can bring a lean manufacturing operation to a complete standstill. Total productive maintenance (TPM) is such a fundamental part of becoming lean because a machine failure at one step of a continuous flow process will halt all the steps before and after it. Strategies aimed at eliminating downtime are essential in any operation i

Author : Jason Tisbury
Publisher : Lulu.com
Page : 53 pages
File Size : 55,8 Mb
Release : 2012-05-15
Category : Business & Economics
ISBN : 9781105763250

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Your 60 Minute Lean Business - TPM by Jason Tisbury Pdf

Your 60 Minute Lean Business - TPM Implementation Guide is one book in the series of 60 Minutes Lean Business guides. The entire philosophy of Lean Manufacturing & Lean Business is built around the removal of waste from processes. I find it quite ironic in the Lean process itself the most waste can be found in the education material and learning systems of Lean. So I decided to remove much of the waste and focus on how to implement. There are many books in the market to provide you with detailed background, case studies and mind numbing information if you want or need a highly detailed level of information, however if you want to quickly learn and implement a specific Lean tool, this series is for you. Lean Learnings - making learning Lean lean.

Author : W. E Annison
Publisher : Unknown
Page : 314 pages
File Size : 40,8 Mb
Release : 2017-11-30
Category : Electronic
ISBN : 1973431947

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OperationsExplained: Guides Through TPM, Flexibility, Organisation and Control and Step by Step - Building the Lean Factory by W. E Annison Pdf

Experience of Lean and Six Sigma techniques are commonly expected when applying for jobs within Industry and are a desired attribute of people seeking promotion or development within a manufacturing business.Not only will reading this combination guide give you what you need to talk confidently in an interview style conversation, it will also help you get started on your own Lean improvement journey. "OperationsExplained - Guides through TPM, Flexibility, Organisation and Control and Step by Step - Building the Lean Factory" is a combination of the second 4 volumes in the Factory Operations Improvement Series. Written by a practicing Operations Manager with over 20 years experience in factories, this is a straight-forward series of concise step-by-step guides aimed at Operations Managers, Production Managers, Shift Managers, Supervisors and Team Leaders interested in building their careers through acquiring new skills.The OperationsExplained Guide series is an accessible walkthrough of the some of most commonly used Lean and Six Sigma techniques.Written in simple language from the perspective of someone who has gone through the process of introducing improvement techniques in the real world it will give you a practical walkthrough in the process of TPM, Flexibility through JIT, Batch Size Reduction, Kanbans; Organisation and Control through SIC, SPC, 5S and Multi-Skilling. Finally a guide that helps pull it all together - the Step by Step guide to Building the Lean Factory.

Author : Chris A. Ortiz
Publisher : Unknown
Page : 66 pages
File Size : 51,6 Mb
Release : 2019-10-02
Category : Electronic
ISBN : 1138437948

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The Tpm Playbook by Chris A. Ortiz Pdf

This book is a guideline for implementation and it is intended for the Lean practitioner looking for a training tool and a guideline that can be used in the work area while improvements are being conducted. It describes how to effectively implement total productive maintenance.

Author : José Roberto Díaz-Reza,Jorge Luis García Alcaraz,Adrián Salvador Morales García
Publisher : Springer Nature
Page : 128 pages
File Size : 53,9 Mb
Release : 2022-03-19
Category : Technology & Engineering
ISBN : 9783030977528

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Best Practices in Lean Manufacturing by José Roberto Díaz-Reza,Jorge Luis García Alcaraz,Adrián Salvador Morales García Pdf

This book reports four structural equation models (SEM) for quantifying the relationship between the most important lean manufacturing (LM) practices applied to the manufacturing industry. The SEMs are evaluated using 220 responses to a survey applied to manufacturing companies applying LM principles in the production system and are related to: distribution and maintenance, production process and quality system, supply chain and quality, and an integrator model. The findings identify the most important activities for every LM practices and how they are related. These relationship’ values will help administrators, managers, engineers to focus their efforts on these most important activities, facilitating the decision-making process.

Author : Steve Borris
Publisher : McGraw Hill Professional
Page : 413 pages
File Size : 53,8 Mb
Release : 2006-01-21
Category : Technology & Engineering
ISBN : 9780071589260

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Total Productive Maintenance by Steve Borris Pdf

Reduce or eliminate costly downtime Short on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a framework for operational strategies and day-to-day management and training techniques that will keep their equipment running at top efficiency.

Author : Michael Dudbridge
Publisher : John Wiley & Sons
Page : 238 pages
File Size : 40,7 Mb
Release : 2011-02-02
Category : Technology & Engineering
ISBN : 9781444393118

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Handbook of Lean Manufacturing in the Food Industry by Michael Dudbridge Pdf

The principles of lean manufacturing – increasing efficiency, reducing waste, lowering costs and improving control – may be applied to any industry. However, the food industry is unique, and creates unique demands. The political, social and economic importance of food is unrivalled by any other form of produce, as is the scrutiny to which the manufacture of food is subjected. For the food industry, lean manufacturing is not simply a cost-saving strategy, but is directly linked to issues of sustainability, the environment, ethics and public accountability. Handbook of Lean Manufacturing in the Food Industry is a major new source of information and ideas for those working in food manufacturing. Offering a fresh and modern perspective on best practice, it points the way to fewer breakdowns, reduced quality faults, improved teamwork and increased profits. With a focus on operations management and new process development, the book is accessible and easy to read, and is complemented by a wealth of practical examples drawn from industry. The author’s conversational style and questioning approach will be invaluable to food manufacturers who are seeking solutions to fundamental issues. The book is directed at those who are working in food manufacturing or the wider food industry, particularly factory operations managers and training teams who are looking for resources to help with lean manufacturing implementations. Others in the supply chain, from producers to retailers, will also find it invaluable. The book is a clear and timely introduction for students and lecturers in food science and technology who want to access the reality of lean manufacturing as well as the theory.

Author : Tin-Chih Toly Chen,Yi-Chi Wang
Publisher : Springer Nature
Page : 95 pages
File Size : 54,7 Mb
Release : 2022-04-26
Category : Technology & Engineering
ISBN : 9783031045837

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Artificial Intelligence and Lean Manufacturing by Tin-Chih Toly Chen,Yi-Chi Wang Pdf

This book applies artificial intelligence to lean production and shows how to practically combine the advantages of these two disciplines. Lean manufacturing originated in Japan and is a well-known tool for improving manufacturers' competitiveness. Prevalent tools for lean manufacturing include Kanban, Pacemaker, Value Stream Map, 5s, Just-in-Time and Pull Manufacturing. Lean Manufacturing and the Toyota Manufacturing System has been successfully applied to various factories and supply chains around the world. A lean manufacturing system can not only reduce wastes and inventory, but also respond to customer needs more immediately. Artificial intelligence is a subject that has attracted much attention recently. Many researchers and practical developers are working hard to apply artificial intelligence to our daily lives, including in factories. For example, fuzzy rules have been established to optimize machine settings. Bionic algorithms have been proposed to solve production sequencing and scheduling problems. Machine learning technologies are applied to detect possible product quality problems and diagnose the health of a machine. This book will be of interest to production engineers, managers, as well as students and researchers in manufacturing engineering.

Author : Jeffrey K. Liker
Publisher : CRC Press
Page : 570 pages
File Size : 41,8 Mb
Release : 1997-11-12
Category : Business & Economics
ISBN : 1563271737

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Becoming Lean by Jeffrey K. Liker Pdf

What is Lean? Pure and simple, lean is reducing the time from customer order to manufacturing by eliminating non-value-added waste in the production stream. The ideal of a lean system is one-piece flow, because a lean manufacturer is continuously improving. Most other books on lean management focus on technical methods and offer a picture of how a lean system should look like. Other books provide snapshots of companies before and after lean was implemented. This is the first book to provide technical descriptions of successful solutions and performance improvements. It's also the first book to go beyond snapshots and includes powerful first-hand accounts of the complete process of change; its impact on the entire organization; and the rewards and benefits of becoming lean. At the heart of Becoming Lean are the stories of American manufacturers that have successfully implemented lean methods. The writers offer personalized accounts of their organization's lean transformation. You have a unique opportunity to go inside the implementation process and see what worked, what didn't, and why.

Author : Nick Rich
Publisher : Liverpool Academic Press
Page : 412 pages
File Size : 52,8 Mb
Release : 2001
Category : Industrial equipment
ISBN : IND:30000120051150

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Total Productive Maintenance by Nick Rich Pdf

Author : Jorge Luis García-Alcaraz,Aidé Aracely Maldonado-Macías,Guillermo Cortes-Robles
Publisher : Springer Science & Business Media
Page : 582 pages
File Size : 53,9 Mb
Release : 2014-03-27
Category : Technology & Engineering
ISBN : 9783319049519

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Lean Manufacturing in the Developing World by Jorge Luis García-Alcaraz,Aidé Aracely Maldonado-Macías,Guillermo Cortes-Robles Pdf

This book presents some definitions and concepts applied in Latin America on lean manufacturing (LM), the LM tools most widely used and human and cultural aspects that most matter in this field. The book contains a total of 14 tools used and reported by authors from different countries in Latin America, with definition, timeline with related research, benefits that have been reported in literature and case studies implemented in Latin American companies. Finally, the book presents a list of softwares available to facilitate the tools' implementation, monitoring and improvement.