Materials Design And Manufacturing For Lightweight Vehicles

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Materials, Design and Manufacturing for Lightweight Vehicles

P.K. Mallick
Materials Design and Manufacturing for Lightweight Vehicles Book PDF

Author : P.K. Mallick
Publisher : Woodhead Publishing
Page : 504 pages
File Size : 45,6 Mb
Release : 2020-09-26
Category : Technology & Engineering
ISBN : 9780128190296

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Materials, Design and Manufacturing for Lightweight Vehicles by P.K. Mallick Pdf

Materials, Design and Manufacturing for Lightweight Vehicles, Second Edition, features the requirements for processing each material type, explains the manufacture of different categories of components, and analyzes different component joining techniques. The properties of all materials, metals, polymers and composites currently used are included along with how each one influences structural design. The new edition also contains refinements to manufacturing processes in particular hot stamping of boron steel and aluminum alloy, and new chapters on designing lightweight automotive structures & lightweight materials for powertrains and electric vehicles. With its distinguished editor and renowned team of contributors, this is a standard reference for practicing engineers involved in the design and material selection for motor vehicle bodies and components as well as material scientists, environmental scientists, policy makers, car companies and automotive component manufacturers. Fully updated including emphasis on optimized production methods for steels, aluminum alloys, polymers and polymer composite Covers aspects related to the production of environmentally acceptable leading-edge automobiles Explores the manufacturing process for light alloys including metal forming processes for automotive applications as well as new developments in steel technology that are making advanced high strength steels more attractive for lightweight vehicles

Materials, Design and Manufacturing for Lightweight Vehicles

P K Mallick
Materials Design and Manufacturing for Lightweight Vehicles Book PDF

Author : P K Mallick
Publisher : Elsevier
Page : 384 pages
File Size : 46,8 Mb
Release : 2010-03-01
Category : Technology & Engineering
ISBN : 9781845697822

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Materials, Design and Manufacturing for Lightweight Vehicles by P K Mallick Pdf

Research into the manufacture of lightweight automobiles is driven by the need to reduce fuel consumption to preserve dwindling hydrocarbon resources without compromising other attributes such as safety, performance, recyclability and cost. Materials, design and manufacturing for lightweight vehicles will make it easier for engineers to not only learn about the materials being considered for lightweight automobiles, but also to compare their characteristics and properties. Part one discusses materials for lightweight automotive structures with chapters on advanced steels for lightweight automotive structures, aluminium alloys, magnesium alloys for lightweight powertrains and automotive structures, thermoplastics and thermoplastic matrix composites and thermoset matrix composites for lightweight automotive structures. Part two reviews manufacturing and design of lightweight automotive structures covering topics such as manufacturing processes for light alloys, joining for lightweight vehicles, recycling and lifecycle issues and crashworthiness design for lightweight vehicles. With its distinguished editor and renowned team of contributors, Materials, design and manufacturing for lightweight vehicles is a standard reference for practicing engineers involved in the design and material selection for motor vehicle bodies and components as well as material scientists, environmental scientists, policy makers, car companies and automotive component manufacturers. Provides a comprehensive analysis of the materials being used for the manufacture of lightweight vehicles whilst comparing characteristics and properties Examines crashworthiness design issues for lightweight vehicles and further emphasises the development of lightweight vehicles without compromising safety considerations and performance Explores the manufacturing process for light alloys including metal forming processes for automotive applications

Automotive Engineering

Brian Cantor,P. Grant,C. Johnston
Automotive Engineering Book PDF

Author : Brian Cantor,P. Grant,C. Johnston
Publisher : CRC Press
Page : 294 pages
File Size : 47,9 Mb
Release : 2008-02-19
Category : Science
ISBN : 9781420011906

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Automotive Engineering by Brian Cantor,P. Grant,C. Johnston Pdf

The current automotive industry faces numerous challenges, including increased global competition, more stringent environmental and safety requirements, the need for higher performance vehicles, and reducing costs. The materials used in automotive engineering play key roles in overcoming these issues. Automotive Engineering: Lightweight, Functional

Lightweight and Sustainable Materials for Automotive Applications

Omar Faruk,Jimi Tjong,Mohini Sain
Lightweight and Sustainable Materials for Automotive Applications Book PDF

Author : Omar Faruk,Jimi Tjong,Mohini Sain
Publisher : CRC Press
Page : 497 pages
File Size : 48,5 Mb
Release : 2017-06-01
Category : Technology & Engineering
ISBN : 9781498756884

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Lightweight and Sustainable Materials for Automotive Applications by Omar Faruk,Jimi Tjong,Mohini Sain Pdf

Automotive manufacturers are required to decrease CO2 emissions and increase fuel economy while assuring driver comfort and safety. In recent years, there has been rapid development in the application of lightweight and sustainable materials in the automotive industry to help meet these criteria. This book provides critical reviews and the latest research results of various lightweight and sustainable materials in automotive applications. It discusses current applications and future trends of lightweight materials in the automotive area. While there are a few books published mainly focusing on automotive applications of metallic lightweight materials, to date there is no available book focusing on a broad spectrum of lightweight materials, including metal, plastic, composites, bio-fiber, bio-polymer, carbon fiber, glass fiber, nanomaterials, rubber materials, and foaming materials, as this work does. The book also includes case studies of commercial lightweight automotive parts from sustainable lightweight materials, providing an invaluable resource to those involved in this in-demand research and commercialization area.

The Multi Material Lightweight Vehicle (MMLV) Project

David Wagner,Jeff L Conklin,Matthew Zaluzec,Timothy W Skszek
The Multi Material Lightweight Vehicle MMLV Project Book PDF

Author : David Wagner,Jeff L Conklin,Matthew Zaluzec,Timothy W Skszek
Publisher : SAE International
Page : 142 pages
File Size : 47,9 Mb
Release : 2015-06-05
Category : Technology & Engineering
ISBN : 9780768082241

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The Multi Material Lightweight Vehicle (MMLV) Project by David Wagner,Jeff L Conklin,Matthew Zaluzec,Timothy W Skszek Pdf

The desire for greater fuel efficiency and reduced emissions have accelerated a shift from traditional materials to design solutions that more closely match materials and their properties with key applications. The Multi-Material Lightweight Vehicle (MMLV) Project presents cutting edge engineering that meets future challenges in a concept vehicle with weight and life-cycle assessment savings. These results significantly contribute to achieving fuel reduction and to meeting future Corporate Average Fuel Economy (CAFÉ) regulations without compromising vehicle performance or occupant safety. The MMLV Project presents: • Lightweight materials applications. • Body in white design and computer aided engineering • Engine and transmission design and lightweighting. • Full vehicle test results that are specific to the MMLV subsystems including crash, corrosion, durability and Noise Vibration and Harshness (NVH). • The Life Cycle Analysis (LCA) for the MMLV The aluminum-intensive structure, combined with carbon fiber, magnesium, and titanium results in full vehicle mass reduction of a C/D class family sedan to that of a subcompact B-car (two vehicle segments lighter). The MMLV Project presents engineering solutions that frame materials selection and applications for the future.

Advancements in the Processing, Characterization, and Application of Lightweight Materials

Kaushik Kumar,B. Sridhar Babu,J. Paulo Davim
Advancements in the Processing Characterization and Application of Lightweight Materials Book PDF

Author : Kaushik Kumar,B. Sridhar Babu,J. Paulo Davim
Publisher : Engineering Science Reference
Page : 128 pages
File Size : 54,7 Mb
Release : 2021
Category : Lightweight materials
ISBN : 1799878651

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Advancements in the Processing, Characterization, and Application of Lightweight Materials by Kaushik Kumar,B. Sridhar Babu,J. Paulo Davim Pdf

"This book of contributed chapters will provide the resources necessary for processing, characterization and manufacturing using lightweight materials across the globe, offering recent advances in the field of light weight material usage and its recent developments"--

Introducing New Materials in the Automotive Industry

Fredrik Henriksson
Introducing New Materials in the Automotive Industry Book PDF

Author : Fredrik Henriksson
Publisher : Linköping University Electronic Press
Page : 137 pages
File Size : 47,6 Mb
Release : 2017-11-08
Category : Electronic
ISBN : 9789176853979

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Introducing New Materials in the Automotive Industry by Fredrik Henriksson Pdf

Passenger vehicles are central to Western society, and contribute to a significant part of our greenhouse gas emissions. In order to reduce emissions, the automotive industry as a whole is working to reduce mass in passenger vehicles in order to reduce energy consumption. One way to reduce mass is to introduce lightweight materials in the body of the vehicle. This research aims to explore the relationship between product and production system when introducing new materials. Besides a theoretical review and an industry-centered technological mapping, four case studies have been conducted during the course of this licentiate thesis. Two case studies were conducted with engineering design students working as development teams, one case study with the author as the developer and finally one case study in an industrial environment at a product owning company with in-house production. The goal of the case studies has been to increase the collective knowledge of how product development decisions affect production development decisions, and vice versa, when developing passenger vehicles in new materials. In the following analysis of case study outcomes, a number of factors important for introducing new materials are discussed. The relationship between product and production is investigated, both in terms of how the production system affects the product and how the product affects the production system. The outcome from this analysis is a mapping of important factors for automotive industry companies to understand and identify when looking at introducing new materials in existing production systems. Finally, a suggestion for future research efforts is presented.

Plastics Application Technology for Lightweight Automobiles

Sudhakar Marur
Plastics Application Technology for Lightweight Automobiles Book PDF

Author : Sudhakar Marur
Publisher : SAE International
Page : 374 pages
File Size : 46,7 Mb
Release : 2013-08-06
Category : Technology & Engineering
ISBN : 9780768080186

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Plastics Application Technology for Lightweight Automobiles by Sudhakar Marur Pdf

This book is focused on the use of plastics in automobiles for traditional applications, as well as for more advanced uses such as under-the-hood components. Engineering thermoplastics offer the ability to tailor-make components from polymers, and to design parts for enhanced performance, new functionality, part integration, and elimination of secondary operations. Parts made from engineering thermoplastics can be manufactured within specified cost constraints, and using manufacturing methods that offer a wide range of production flexibility. A decade of research and real-world applications is presented by the authors on application technology development for various aspects of automotive design – concept design, CAD modeling, predictive engineering methods through CAE, manufacturing method simulation, and prototype and tool making. Additional advantages of plastics are covered and include greater styling, improved energy absorption, and enhanced performance over traditional materials, all while fostering environmental sustainability and reducing overall vehicle weight for next generation automobiles.

Advanced Materials in Automotive Engineering

Jason Rowe
Advanced Materials in Automotive Engineering Book PDF

Author : Jason Rowe
Publisher : Elsevier
Page : 353 pages
File Size : 51,9 Mb
Release : 2012-02-21
Category : Technology & Engineering
ISBN : 9780857095466

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Advanced Materials in Automotive Engineering by Jason Rowe Pdf

The automotive industry is under constant pressure to design vehicles capable of meeting increasingly demanding challenges such as improved fuel economy, enhanced safety and effective emission control. Drawing on the knowledge of leading experts, Advanced materials in automotive engineering explores the development, potential and impact of using such materials.Beginning with a comprehensive introduction to advanced materials for vehicle lightweighting and automotive applications, Advanced materials in automotive engineering goes on to consider nanostructured steel for automotive body structures, aluminium sheet and high pressure die-cast aluminium alloys for automotive applications, magnesium alloys for lightweight powertrains and automotive bodies, and polymer and composite moulding technologies. The final chapters then consider a range of design and manufacturing issues that need to be addressed when working with advanced materials, including the design of advanced automotive body structures and closures, technologies for reducing noise, vibration and harshness, joining systems, and the recycling of automotive materials.With its distinguished editor and international team of contributors, Advanced materials in automotive engineering is an invaluable guide for all those involved in the engineering, design or analysis of motor vehicle bodies and components, as well as all students of automotive design and engineering. Explores the development, potential and impact of using advanced materials for improved fuel economy, enhanced safety and effective mission control in the automotive industry Provides a comprehensive introduction to advanced materials for vehicle lightweighting and automotive applications Covers a range of design ideas and manufacturing issues that arise when working with advanced materials, including technologies for reducing noise, vibration and harshness, and the recycling of automotive materials

Hot Stamping Advanced Manufacturing Technology of Lightweight Car Body

Ping Hu,Liang Ying,Bin He
Hot Stamping Advanced Manufacturing Technology of Lightweight Car Body Book PDF

Author : Ping Hu,Liang Ying,Bin He
Publisher : Springer
Page : 314 pages
File Size : 45,8 Mb
Release : 2016-10-14
Category : Technology & Engineering
ISBN : 9789811024016

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Hot Stamping Advanced Manufacturing Technology of Lightweight Car Body by Ping Hu,Liang Ying,Bin He Pdf

This book summarizes the advanced manufacturing technology of original innovations in hot stamping of lightweight car body. A detailed description of the technical system and basic knowledge of sheet metal forming is given, which helps readers quickly understand the relevant knowledge in the field. Emphasis has been placed on the independently developed hot stamping process and equipment, which help describe the theoretical and experimental research on key problems involving stress field, thermal field and phase transformation field in hot stamping process. Also, a description of the formability at elevated temperature and the numerical simulation algorithms for high strength steel hot stamping is given in combination with the experiments. Finally, the book presents some application cases of hot stamping technology such as the lightweight car body design using hot stamping components and gradient hardness components, and the cooling design of the stamping tool. This book is intended for researchers, engineers and graduate students in vehicle engineering, mechanical engineering, especially in the field of advanced manufacturing technology. The book also provides a useful reference for other new technology related temperature and phase transformation, such as aluminum-magnesium alloy hot stamping.

Material and Process Design for Lightweight Structures

Talal Al-Samman
Material and Process Design for Lightweight Structures Book PDF

Author : Talal Al-Samman
Publisher : MDPI
Page : 162 pages
File Size : 45,9 Mb
Release : 2019-05-27
Category : Technology & Engineering
ISBN : 9783038979586

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Material and Process Design for Lightweight Structures by Talal Al-Samman Pdf

The use of lightweight structures across several industries has become inevitable in today’s world given the ever-rising demand for improved fuel economy and resource efficiency. In the automotive industry, composites, reinforced plastics, and lightweight materials, such as aluminum and magnesium are being adopted by many OEMs at increasing rates to reduce vehicle mass and develop efficient new lightweight designs. Automotive weight reduction with high-strength steel is also witnessing major ongoing efforts to design novel damage-controlled forming processes for a new generation of efficient, lightweight steel components. Although great progress has been made over the past decades in understanding the thermomechanical behavior of these materials, their extensive use as lightweight solutions is still limited due to numerous challenges that play a key role in cost competitiveness. Hence, significant research efforts are still required to fully understand the anisotropic material behavior, failure mechanisms, and, most importantly, the interplay between industrial processing, microstructure development, and the resulting properties. This Special Issue reprint book features concise reports on the current status in the field. The topics discussed herein include areas of manufacturing and processing technologies of materials for lightweight applications, innovative microstructure and process design concepts, and advanced characterization techniques combined with modeling of material’s behavior.

Advances in Lightweight Materials and Structures

A. Praveen Kumar,Tatacipta Dirgantara,P. Vamsi Krishna
Advances in Lightweight Materials and Structures Book PDF

Author : A. Praveen Kumar,Tatacipta Dirgantara,P. Vamsi Krishna
Publisher : Springer Nature
Page : 827 pages
File Size : 44,7 Mb
Release : 2020-10-13
Category : Technology & Engineering
ISBN : 9789811578274

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Advances in Lightweight Materials and Structures by A. Praveen Kumar,Tatacipta Dirgantara,P. Vamsi Krishna Pdf

This book presents select proceedings of the International Conference on Advanced Lightweight Materials and Structures (ICALMS) 2020, and discusses the triad of processing, structure, and various properties of lightweight materials. It provides a well-balanced insight into materials science and mechanics of both synthetic and natural composites. The book includes topics such as nano composites for lightweight structures, impact and failure of structures, biomechanics and biomedical engineering, nanotechnology and micro-engineering, tool design and manufacture for producing lightweight components, joining techniques for lightweight structures for similar and dissimilar materials, design for manufacturing, reliability and safety, robotics, automation and control, fatigue and fracture mechanics, and friction stir welding in lightweight sandwich structures. The book also discusses latest research in composite materials and their applications in the field of aerospace, construction, wind energy, automotive, electronics and so on. Given the range of topics covered, this book can be a useful resource for beginners, researchers and professionals interested in the wide ranging applications of lightweight structures.

Combat Vehicle Weight Reduction by Materials Substitution

National Academies of Sciences, Engineering, and Medicine,Division on Engineering and Physical Sciences,National Materials and Manufacturing Board,Defense Materials Manufacturing and Infrastructure Standing Committee
Combat Vehicle Weight Reduction by Materials Substitution Book PDF

Author : National Academies of Sciences, Engineering, and Medicine,Division on Engineering and Physical Sciences,National Materials and Manufacturing Board,Defense Materials Manufacturing and Infrastructure Standing Committee
Publisher : National Academies Press
Page : 65 pages
File Size : 55,6 Mb
Release : 2018-10-12
Category : Technology & Engineering
ISBN : 9780309445290

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Combat Vehicle Weight Reduction by Materials Substitution by National Academies of Sciences, Engineering, and Medicine,Division on Engineering and Physical Sciences,National Materials and Manufacturing Board,Defense Materials Manufacturing and Infrastructure Standing Committee Pdf

Vehicle weight reduction is an effective strategy for reducing fuel consumption in civilian vehicles. For combat vehicles, it presents not only an important opportunity to reduce fuel use and associated logistics, but also important advantages in transport and mobility on the battlefield. Although there have been numerous efforts in the past to reduce the overall weight of combat vehicles, combat vehicle weight has continued to increase over time due to new threats and missions. On December 8 and 9, 2014, the National Academies of Sciences, Engineering, and Medicine held a workshop to explore opportunities in lightweight materials for armored vehicles. This was the ninth workshop in an ongoing series for the U.S. military on materials and manufacturing issues. The workshop discussed future advances in weight reduction by materials substitution for vehicles, including such topics as armor, structure, automotive parts, and armaments. This publication summarizes the presentations and discussions from the workshop.

Life Cycle Design & Engineering of Lightweight Multi-Material Automotive Body Parts

Thomas Vietor
Life Cycle Design Engineering of Lightweight Multi Material Automotive Body Parts Book PDF

Author : Thomas Vietor
Publisher : Springer Nature
Page : 129 pages
File Size : 53,6 Mb
Release : 2022-10-19
Category : Technology & Engineering
ISBN : 9783662652732

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Life Cycle Design & Engineering of Lightweight Multi-Material Automotive Body Parts by Thomas Vietor Pdf

This book presents the final report of the collaborative research project "MultiMaK2": MultiMaK2 contributed to the development of multi-material component concepts in large-scale automotive production. Whithin the project new methods in conceptual design of lightweight components were developed at the example of roof cross member and transmission tunnels. A concurrent Life Cycle Design & Engineering approach led to identifying eco- and cost efficient component alternatives. This includes evaluation tools for the concepts' full life cycle. Further, methods to integrate that knowledge into automotive engineering processes have been established based on principles of visual analytics. That brings forward a tight integration of data, engineering models and results visualization towards an informed knowledge building across disciplines. MultiMaK2 also compiled and structured design guidelines within a knowledge management system. All methods and tools have been embedded within the Life Cycle Design & Engineering Lab in the Open Hybrid LabFactory.

Advanced Composite Materials for Automotive Applications

Ahmed Elmarakbi
Advanced Composite Materials for Automotive Applications Book PDF

Author : Ahmed Elmarakbi
Publisher : John Wiley & Sons
Page : 487 pages
File Size : 44,8 Mb
Release : 2013-10-09
Category : Technology & Engineering
ISBN : 9781118535264

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Advanced Composite Materials for Automotive Applications by Ahmed Elmarakbi Pdf

The automotive industry faces many challenges, including increased global competition, the need for higher-performance vehicles, a reduction in costs and tighter environmental and safety requirements. The materials used in automotive engineering play key roles in overcoming these issues: ultimately lighter materials mean lighter vehicles and lower emissions. Composites are being used increasingly in the automotive industry due to their strength, quality and light weight. Advanced Composite Materials for Automotive Applications: Structural Integrity and Crashworthiness provides a comprehensive explanation of how advanced composite materials, including FRPs, reinforced thermoplastics, carbon-based composites and many others, are designed, processed and utilized in vehicles. It includes technical explanations of composite materials in vehicle design and analysis and covers all phases of composite design, modelling, testing and failure analysis. It also sheds light on the performance of existing materials including carbon composites and future developments in automotive material technology which work towards reducing the weight of the vehicle structure. Key features: Chapters written by world-renowned authors and experts in their own fields Includes detailed case studies and examples covering all aspects of composite materials and their application in the automotive industries Unique topic integration between the impact, crash, failure, damage, analysis and modelling of composites Presents the state of the art in composite materials and their application in the automotive industry Integrates theory and practice in the fields of composite materials and automotive engineering Considers energy efficiency and environmental implications Advanced Composite Materials for Automotive Applications: Structural Integrity and Crashworthiness is a comprehensive reference for those working with composite materials in both academia and industry, and is also a useful source of information for those considering using composites in automotive applications in the future.