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Multi-dimensional Additive Manufacturing by Soshu Kirihara,Kazuhiro Nakata Pdf
In this book, basic sciences and applied technologies in 3D printing and 2D coating—including 2D surface modulations on 3D printed objects—are described to explore and to image novel multidimensional additive manufacturing. Renowned researchers were selected from universities and national institutes as authors by the editorial board established in the Surface Modification Research and Technology Committee of the Japan Welding Engineering Society. The main readers of this book are expected to be graduate students, professional researchers, and engineers. Here, they can acquire abundant knowledge of digital design concepts and functional evaluations, enabling them practice material selection and process parameter optimization in novel additive manufacturing.
Polymer Processing by Abhijit Bandyopadhyay,Rahul Chatterjee Pdf
This book covers polymer 3D printing through basics of technique and its implementation. It begins with the discussion on fundamentals of new-age printing, know-how of technology, methodology of printing, and product design perspectives. It includes aspects of CAD along with uses of Slicer software, image analysis software and MATLAB® programming in 3D printing of polymers. It covers choice of polymers for printing subject to their structure–property relationship, troubleshooting during printing, and possible uses of waste plastics and other waste materials. Key Features Explores polymeric material printing and design Provides information on the potential for the transformation and manufacturing, reuse and recycling of polymeric material Includes comparison of 3D printing and injection moulding Discusses CAD design and pertinent scaling-up process related to polymers Offers basic strategies for improvement and troubleshooting of 3D printing This book is aimed at professionals and graduate students in polymer and mechanical engineering and materials science and engineering.
Additive Manufacturing (AM) by Albert Thornton Pdf
The introduction of additive manufacturing or 3D printing has brought about a whole new dimension of possibilities in manufacturing technology. This book includes research on powder-bed electron beam additive manufacturing (EBAM) which has the potential to offer innovative solutions to many challenges facing the manufacturing industry. The feasibility of the use of a 3D printer to recreate patient-specific anatomical modelling (in this case, of the pelvic rim) are also examined. A discussion on why the use of this technology to customise implants, plates and the operative procedure to a patient's unique anatomy leads to improved outcomes is led by the authors. The third chapter deals with selective laser melting (SML) and presents a review regarding the state-of-the-art mechanical performance of the SML manufactured titanium and aluminium alloys (due to wide demand of light-weight parts in the aerospace and automotive industries). The authors of the fourth chapter discuss the feasibility of mobile additive manufacturing systems powered by photovoltaic modules for different applications. The book concludes with a review on functionally graded materials (FGM), which can be produced by laser metal deposition, which belongs to the class of additive manufacturing. LMD is capable of producing three dimensional (3D) parts directly from the 3D image by adding materials layer by layer. In this chapter, laser metal deposition of titanium alloy composite are described and also characterised.
Additive Manufacturing, Second Edition by Amit Bandyopadhyay,Susmita Bose Pdf
The field of additive manufacturing is growing dynamically as the interest is persisting from manufacturing sector, including other sectors as well. Conceptually, additive manufacturing is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Second edition of Additive Manufacturing highlights the latest advancements in the field, taking an application oriented approach. It includes new material on traditional polymer based rapid prototyping technologies, additive manufacturing of metals and alloys including related design issues. Each chapter comes with suggested reading, questions for instructors and PowerPoint slides.
Theory and Practice of Additive Manufacturing by Tuhin Mukherjee,Tarasankar DebRoy Pdf
Theory and Practice of Additive Manufacturing Discover the ins and outs of additive manufacturing in this student-friendly textbook Also known as 3D printing, additive manufacturing is a process by which layers of material are added to create three-dimensional objects guided by a digital model. It has revolutionized the design and manufacture of customized products, facilitating the rapid, flexible production of a huge range of goods. It promises to revolutionize manufacturing engineering, shorten industrial supply chains, and more. Theory and Practice of Additive Manufacturing provides the first introduction to this subject designed specifically for students. Balancing the underlying theories behind additive manufacturing with concrete applications, it guides readers through basic processes, essential tools and materials, and more. The result is ideal for readers looking to bring additive manufacturing to bear on engineering or industry careers of almost any kind. Theory and Practice of Additive Manufacturing features: Over 100 worked-out example problems Detailed discussion of the emerging digital tools including mechanistic modeling, machine learning, and more Commitment to pedagogy and reinforcement geared toward student learning outcomes Theory and Practice of Additive Manufacturing is ideal for undergraduate and graduate students and instructors in introductory additive manufacturing courses, as well as practicing engineers and researchers working in industries that use additive manufacturing technologies, including aerospace, automotive, and consumer goods.
Additive Manufacturing of Metals: The Technology, Materials, Design and Production by Li Yang,Keng Hsu,Brian Baughman,Donald Godfrey,Francisco Medina,Mamballykalathil Menon,Soeren Wiener Pdf
This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leading experts in this field at universities and in industry, it provides a comprehensive textbook for students and an invaluable guide for practitioners
Additive Manufacturing -3D Printing & Design by Dr. Sabrie Soloman Pdf
Additive Manufacturing 3D Printing & Design The 4th Revolution Not ever previously consumer has had a technology where we so easily interpret the concepts into a touchable object with little concern to the machinery or talents available. If “seeing is believing!-” 3D printing technology is the perfect object image to see, touch, and feel! It is the wings to lift the well sought product, after laboring and toiling in several design iterations to bring the novel product to be a successful implementation. Now it is promising to become familiar with the product prototype and physically test it to find the flaws in the design. If a flaw is detected, the designer can easily modify the CAD file and print out a new unit. On Demand Custom Part Additive manufacturing has become a mainstream manufacturing process. It builds up parts by adding materials one layer at a time based on a computerized 3D solid model. It does not require the use of fixtures, cutting tools, coolants, and other auxiliary resources. It allows design optimization and the producing of customized parts on-demand. Its advantages over conventional manufacturing have captivated the imagination of the public, reflected in recent corporate implementations and in many academic publications that call additive manufacturing the “fourth industrial revolution.” Digital Model Layer by Layer 3D additive manufacturing is a process tailored for making three-dimensional objects of varieties of different shapes created from digital models. The objects are produced using an additive process, where successive layers of materials are deposited down in different shapes. The 3D Additive Manufacturing is considered diverse from traditional machining techniques, which depends primarily on the removal of material by cutting or drilling. The removal of material is referred to as a “subtractive process.” In a fast-paced, pressure-filled business atmosphere, it is clear that decreasing delivery by days is exceptionally valuable. Digital Manufacturing 3D printing - additive manufacturing, produces 3D solid items from a digital computer file. The printing occurs in an additive process, where a solid object is generated through the consecutive layering of material. There are an extensive variety of materials to select from countless lists of polymers and metals. The process begins with the generation of a 3D digital file such as CAD file. The 3D digital file is then directed to a 3D printer for printing using a simple print command. Freed of the constraints of traditional factories, additive manufacturing allows designers to produce parts that were previously considered far too complex to make economically. Engineers and Biologists are finding practical applications to use 3D additive manufacturing. It permits novel designs to become matchless rare-products that were not likely with preceding manufacturing methods. It is poised to transform medicine and biology with bio-manufacturing. This technology has the possibility to upsurge the well-being of a nation’s citizens. Additive manufacturing may progress the worldwide resources and energy effectiveness in ground, sea and air. This 3D Printing & Design book will enable you to develop and 3D print your own unique object using myriads of worldwide materials. Galilee Galileo & Isaac Newton Galileo Galilei and Isaac Newton have changed our understanding of not only our own solar system, but also the whole universe through the invention of their telescope. The telescope steered a novel and captivating scientific discipline of “astronomy” —observing and studying the planets, stars, and other objects in the universe. The Nebula, for example, could not be observed prior to the invention of the telescope. No one could have estimated how many planets were in our solar system. Thanks to the technology of the telescope, the knowledge of universe was revealed. Thanks to a simple piece of glass made of silica, and to a simple lens made of glass. Similarly, 3D printing technology is a simple approach to open a flood gate to our Fourth Industrial Revolution. One-off Prototype One-off prototypes can be hideously expensive to produce, but a 3D printer can bring down the cost by a sizable margin. Many consumers goods, mechanical parts, aerospace, automobiles, robots, shoes, fashions, architects' models, dentures, hearing aids, cell biology, now appear in a 3D-printed form for appraisal by engineers, stylists, biologist, and clients before obtaining the final approval. Any changes can be swiftly reprinted in a few hours or overnight, whereas waiting for a new prototype to emerge from a machine shop could take weeks, and sometimes months. Some designers are already printing ready-to-wear shoes, dresses, and prosthetics, from metals, plastic and nylon materials. 3D printing’s utmost advantage is making discrete parts rapidly, autonomous of design complications. That speed delivers rapid reaction on the first prototype, and the capability to modify the design and speedily re-manufacture the part. As an alternative of waiting days or weeks for a CNC-machined prototype, a 3D printer can manufacture the part overnight. Development Cycle The 3D printer provides the additional advantage of removing many overhead manufacturing costs and time-delay by 3D printing parts that withstand a machine shop environment. Several tooling, fixtures, and work-holding jaws may be easily developed and 3D printed without extensive lead time and overhead cost. Its speed and quality shorten the product development cycle, permitting manufacturing aesthetically appealing, and high-performance parts in less than a day. Many instances testify that 3D printers offer substantial flexibility to yield parts with the adequate tensile strength and quality, desired to prosper the technology at a reasonable speed and cost. The rewards of applying 3D printing are substantial, as 3D printing permits product development teams to effortlessly, rapidly, and cost effectively yield models, prototypes, and patterns. Parts can be manufactured in hours or days rather than weeks. Nano-bots 3D additive manufacturing may be the only known method for constructing nanobots, which will overcome the speed disadvantage of 3D additive printing, thereby enabling the technology to be widely deployed in every manufacturing aspect. If millions of nanobots worked together, they might be able to do amazing manufacturing takes. Microscopic Surgery Scientists and researchers constructed teams of nanobots able to perform microscopic surgery inside a patient’s body. Some groups of nanobots have been programmed to build objects by arranging atoms precisely so there would be no waste. Other nanobots might even be designed to build more nanobots to replace ones that wear out! Compared to other areas of science like manufacturing and biology, nanotechnology is a very new area of 3D printing research. Working with microns and nanometers is still a very slow and difficult task. Carbon Fiber Also, material scientists and metallurgists are constantly providing engineers, and manufacturers with new and superior materials to make parts in the most economical and effective means. Carbon-fiber composites, for instance, are replacing steel and aluminum in products ranging from simple mountain bikes to sophisticated airliners. Sometimes the materials are farmed, cultivated and may be grown from biological substances and from micro-organisms that have been genetically engineered for the task of fabricating useful parts. Facing the benefits of the current evolution of 3D printing technology, companies from all parts in the supply chain are experiencing the opportunities and threatens it may bring. First, to traditional logistic companies, 3D printing is causing a decline in the cargo industry, reducing the demand for long-distance transportation such as air, sea and rail freight industries. The logistic companies which did not realize the current evolution may not adapt rapidly enough to the new situation. As every coin has two sides, with 3D Printing, logistics companies could also become able to act as the manufacturers. The ability to produce highly complex designs with powerful computer software and turn them into real objects with 3D printing is creating a new design language. 3D-printed items often have an organic, natural look. “Nature has come up with some very efficient designs, Figure 1.3. Often it is prudent to mimic them,” particularly in medical devices. By incorporating the fine, lattice-like internal structure of natural bone into a metal implant, for instance, the implant can be made lighter than a machined one without any loss of strength. It can integrate more easily with the patient's own bones and be grafted precisely to fit the intended patient. Surgeons printed a new titanium jaw for a woman suffering from a chronic bone infection. 3D additive manufacturing promises sizable savings in material costs. In the aerospace industry, metal parts are often machined from a solid billet of costly high-grade titanium. This constitutes 90% of material that is wasted. However, titanium powder can be used to print parts such as a bracket for an aircraft door or part of a satellite. These can be as strong as a machined part, but use only 10% of the raw material. A Boeing F-18 fighter contains a number of printed parts such as air ducts, reducing part weight by at least 30%. Remote Manufacturing 3D Printers Replicator can scan an object in one place while simultaneously communicating to another machine, locally or globally, developed to build a replica object. For example, urgently needed spares could be produced in remote places without having to ship the original object. Even parts that are no longer available could be replicated by scanning a broken item, repairing it virtually, and then printing a new one. It is likely digital libraries will appear online for parts and products that are no longer available. Just as the emergence of e-books means books may never go out of print, components could always remain available. Service mechanics could have portable 3D printers in their vans and hardware stores could offer part-printing services. DIY Market Some entrepreneurs already have desktop 3D printers at home. Industrial desktop 3D printing machines are creating an entirely new market. This market is made up of hobbyists, do-it-yourself enthusiasts, tinkerers, inventors, researchers, and entrepreneurs. Some 3D-printing systems can be built from kits and use open-source software. Machinists may be replaced someday by software technicians who service production machines. 3D printers would be invaluable in remote areas. Rather than waiting days for the correct tool to be delivered, you could instantly print the tool on the job. Printing Materials However, each method has its own benefits and downsides. Some 3D printer manufacturers consequently offer a choice between powder and polymer for the material from which the object is built. Some manufacturer use standard, off-the-shelf business paper as the build material to produce a durable prototype. Speed, cost of the 3D printer, cost of the printed prototype, and the cost of choice materials and color capabilities are the main considerations in selecting a 3D printing machine. SLA – DLP - FDM – SLS - SLM & EBM The expansive world of 3D printing machines has become a confusing place for beginners and professionals alike. The most well-known 3D printing techniques and types of 3D printing machines are stated below. The 3D printing technology is categorized according to the type of technology utilized. The categories are stated as follows: Stereolithography(SLA) Digital Light Processing(DLP) Fused deposition modeling (FDM) Selective Laser Sintering (SLS) Selective laser melting (SLM) Electronic Beam Melting (EBM) Laminated object manufacturing (LOM) Also, the book provides a detailed guide and optimum implementations to each of the stated 3D printing technology, the basic understanding of its operation, and the similarity as well as the dissimilarity functions of each printer. School Students, University undergraduates, and post graduate students will find the book of immense value to equip them not only with the fundamental in design and implementation but also will encourage them to acquire a system and practice creating their own innovative samples. Furthermore, professionals and educators will be well prepared to use the knowledge and the expertise to practice and advance the technology for the ultimate good of their respective organizations. Global Equal Standing Manufacturers large and small play a significant part in the any country’s economy. The U.S. economy; rendering to the United States Census Bureau, manufacturers are the nation’s fourth-largest employer, and ship several trillions of dollars in goods per annum. It may be a large automotive enterprise manufacturing vehicles or an institution with less than 50 employees. Manufacturers are vital to the country’s global success. However, many societies have misunderstandings about the manufacturing jobs are undesirable jobs and offers low-paying compensations. Other countries may be discouraged to compete against USA. Additive Manufacturing Technology – 3D Printing would level the manufacturing plane field, enabling all countries to globally stand on equal footing. Dr. Sabrie Soloman, Chairman & CEO 3D Printing & Design Not ever previously consumer has had a technology where we so easily interpret the concepts into a touchable object with little concern to the machinery or talents available. 3D Printing Technology builds up parts by adding materials one layer at a time based on a computerized 3D solid model. It allows design optimization and the producing of customized parts on-demand. Its advantages over conventional manufacturing have captivated the imagination of the public, reflected in recent corporate implementations and in many academic publications that call additive manufacturing the “Fourth Industrial Revolution.” 3D Printing produces 3D solid items from a digital computer file. The printing occurs in an additive process, where a solid object is generated through the consecutive layering of material. The process begins with the generation of a 3D digital file such as CAD file. The 3D digital file is then directed to a 3D Printer for printing using a simple print command. Freed of the constraints of traditional factories, additive manufacturing allows designers to produce parts that were previously considered far too complex to make economically. Engineers and Biologists are finding practical applications to use 3D additive manufacturing. It permits novel designs to become matchless rare-products that were not likely with preceding manufacturing methods. 3D Printing Technology is poised to transform medicine and biology with bio-manufacturing, and traditional manufacturing into 3D Printing. This technology has the possibility to upsurge the well-being of a nation’s citizens. Additive manufacturing may progress the worldwide resources and energy effectiveness in “Ground, Sea and Air.” This 3D Printing & Design book will enable you to develop and 3D Print your own unique object using myriads of available worldwide materials. One-off prototypes can be hideously expensive to produce, but a 3D Printer can bring down the cost by a sizable margin. Many consumers goods, mechanical parts, aerospace, automobiles, robots, shoes, fashions, architects' models, dentures, hearing aids, cell biology, now appear in a 3D-printed form for appraisal by engineers, stylists, biologist, and clients before obtaining the final approval. The 3D Printing Technology provides the additional advantage of removing many overhead manufacturing costs and time-delay. The rewards are substantial, as it permits product development teams effortlessly, rapidly and cost effectively yielding models, prototypes, and patterns to be manufactured in hours or days rather than weeks, or months.
Additive Manufacturing: Materials, Processes, Quantifications and Applications by Jing Zhang,Yeon-Gil Jung Pdf
Additive Manufacturing: Materials, Processes, Quantifications and Applications is designed to explain the engineering aspects and physical principles of available AM technologies and their most relevant applications. It begins with a review of the recent developments in this technology and then progresses to a discussion of the criteria needed to successfully select an AM technology for the embodiment of a particular design, discussing material compatibility, interfaces issues and strength requirements. The book concludes with a review of the applications in various industries, including bio, energy, aerospace and electronics. This book will be a must read for those interested in a practical, comprehensive introduction to additive manufacturing, an area with tremendous potential for producing high-value, complex, individually customized parts. As 3D printing technology advances, both in hardware and software, together with reduced materials cost and complexity of creating 3D printed items, these applications are quickly expanding into the mass market. Includes a discussion of the historical development and physical principles of current AM technologies Exposes readers to the engineering principles for evaluating and quantifying AM technologies Explores the uses of Additive Manufacturing in various industries, most notably aerospace, medical, energy and electronics
Multimaterial 3D Printing Technology by Jiquan Yang,Li Na,Jianping Shi,Wenlai Tang,Gang Zhang,Feng Zhang Pdf
Multi-material 3D Printing Technology introduces the first models for complex construction and manufacturing using a multi-material 3D printer. The book also explains the advantages that these innovative models provide at various points of the manufacturing supply chain. Innovations in fields such as medicine and aerospace are seeing 3D printing applied to problems that require the technology to develop beyond its traditional definitions. This groundbreaking book provides broad coverage of the theory behind this emerging technology, and the technical details required for readers to investigate these methods for themselves. In addition to describing new models for application of this technology, this book also systematically summarizes the historical models, materials and relevant technologies that are important in multi-material 3D printing. Introduces the heterogeneous object model for 3D printing Provides case studies of the use of hybrid 3D Printing to create gears and human bone Presents techniques which are easy to realize using commercial 3D printers
Metal Additive Manufacturing by Dyuti Sarker,Ehsan Toyserkani,Osezua Obehi Ibhadode,Farzad Liravi,Paola Russo,Katayoon Taherkhani Pdf
METAL ADDITIVE MANUFACTURING A comprehensive review of additive manufacturing processes for metallic structures Additive Manufacturing (AM)—also commonly referred to as 3D printing—builds three-dimensional objects by adding materials layer by layer. Recent years have seen unprecedented investment in additive manufacturing research and development by governments and corporations worldwide. This technology has the potential to replace many conventional manufacturing processes, enable the development of new industry practices, and transform the entire manufacturing enterprise. Metal Additive Manufacturing provides an up-to-date review of all essential physics of metal additive manufacturing techniques with emphasis on both laser-based and non-laser-based additive manufacturing processes. This comprehensive volume covers fundamental processes and equipment, governing physics and modelling, design and topology optimization, and more. The text adresses introductory, intermediate, and advanced topics ranging from basic additive manufacturing process classification to practical and material design aspects of additive manufacturability. Written by a panel of expert authors in the field, this authoritative resource: Provides a thorough analysis of AM processes and their theoretical foundations Explains the classification, advantages, and applications of AM processes Describes the equipment required for different AM processes for metallic structures, including laser technologies, positioning devices, feeder and spreader mechanisms, and CAD software Discusses the opportunities, challenges, and current and emerging trends within the field Covers practical considerations, including design for AM, safety, quality assurance, automation, and real-time control of AM processes Includes illustrative cases studies and numerous figures and tables Featuring material drawn from the lead author’s research and professional experience on laser additive manufacturing, Metal Additive Manufacturing is an important source for manufacturing professionals, research and development engineers in the additive industry, and students and researchers involved in mechanical, mechatronics, automatic control, and materials engineering and science.
Laser Additive Manufacturing of High-Performance Materials by Dongdong Gu Pdf
This book entitled “Laser Additive Manufacturing of High-Performance Materials” covers the specific aspects of laser additive manufacturing of high-performance new materials components based on an unconventional materials incremental manufacturing philosophy, in terms of materials design and preparation, process control and optimization and theories of physical and chemical metallurgy. This book describes the capabilities and characteristics of the development of new metallic materials components by laser additive manufacturing process, including nanostructured materials, in situ composite materials, particle reinforced metal matrix composites, etc. The topics presented in this book, similar as laser additive manufacturing technology itself, show a significant interdisciplinary feature, integrating laser technology, materials science, metallurgical engineering and mechanical engineering. This is a book for researchers, students, practicing engineers and manufacturing industry professionals interested in laser additive manufacturing and laser materials processing. Dongdong Gu is a Professor at College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), PR China.
From Additive Manufacturing to 3D/4D Printing 2 by Jean-Claude André Pdf
Additive manufacturing, which was first invented in France and then applied in the United States, is now 33 years old and represents a market of around 5 billion euros per year, with annual growth of between 20 and 30%. Today, additive manufacturing is experiencing a great amount of innovation in its processes, software, engineering and materials used. Its strength as a process has more recently allowed for the exploration of new niches, ranging from applications at nanometer and decameter scales, to others in mechanics and health. As a result, the limitations of the process have also begun to emerge, which include the quality of the tools, their cost of manufacture, the multi-material aspects, functionalities and surface conditions. Volume 2 of this series presents the current techniques, improvements and limits of additive manufacturing, providing an up-to-date review of this process.
From Additive Manufacturing to 3D/4D Printing 2 by Jean-Claude André Pdf
Additive manufacturing, which was first invented in France and then applied in the United States, is now 33 years old and represents a market of around 5 billion euros per year, with annual growth of between 20 and 30%. Today, additive manufacturing is experiencing a great amount of innovation in its processes, software, engineering and materials used. Its strength as a process has more recently allowed for the exploration of new niches, ranging from applications at nanometer and decameter scales, to others in mechanics and health. As a result, the limitations of the process have also begun to emerge, which include the quality of the tools, their cost of manufacture, the multi-material aspects, functionalities and surface conditions. Volume 2 of this series presents the current techniques, improvements and limits of additive manufacturing, providing an up-to-date review of this process.
High-Performance Composite Structures by A. Praveen Kumar,Kishor Kumar Sadasivuni,Bandar AlMangour,Mohd Shukry Abdul bin Majid Pdf
This book covers advanced 3D printing processes and the latest developments in novel composite-based printing materials, thus enabling the reader to understand and benefit from the advantages of this groundbreaking technology. The rise in ecological anxieties has forced scientists and researchers from all over the world to find novel lightweight materials. Therefore, it is necessary to expand knowledge about the processing, applications, and challenges of 3D printing of composite materials to expanding the range of their application. This book presents an extensive survey on recent improvements in the research and development of additive manufacturing technologies that are used to make composite structures for various applications such as electronic, aerospace, construction, and biomedical applications. Advanced printing techniques including fused deposition modeling (FDM), selective laser sintering (SLS), selective laser melting (SLM), electron beam melting (EBM), inkjet 3D printing (3DP), stereolithography (SLA), and 3D plotting will be covered and discussed thoroughly in this book. This book also focuses the recent advances and challenges in polymer nanocomposite and introduces potential applications of these materials in various sectors.
